行星擺臂式數(shù)控四輥卷板機4HEP系列

4HEP：采用行星擺臂式設(shè)計的四輥卷板機

4HEP系列四輥卷板機是Faccin的新設(shè)計，經(jīng)過苛刻的操作員在環(huán)境下25年的驗證。它將功率、可靠性和精度結(jié)合在一個的設(shè)計中，使其成為現(xiàn)代版輥的*產(chǎn)品。

為了保證產(chǎn)品圓度的優(yōu)良軋制質(zhì)量和高重復(fù)性，閉環(huán)結(jié)構(gòu)與傳統(tǒng)的超寬下降端一起確保了機器在高縱向和橫向力下的max剛度。

夾緊輥的傳統(tǒng)線性RGS設(shè)計保證了更高的夾持力，從而實現(xiàn)更高質(zhì)量的預(yù)彎。夾緊輥由4個獨立的軸承（每側(cè)2個）支撐，軸承箱的尺寸是原來的兩倍，以便更好地吸收和引導(dǎo)橫向載荷。

再一次——正如過去在輥式電子平衡系統(tǒng)和落端固定系統(tǒng)中已經(jīng)發(fā)生的那樣——在這種情況下，持續(xù)研發(fā)過程中實現(xiàn)的工程改進甚至可以作為其他制造商效仿的參考點。

因此，我們期望創(chuàng)新的專用HFS系統(tǒng)，其特點是旋轉(zhuǎn)橫向液壓缸的外部安裝，在其作為標準配置固定在所有中型和大型4HEP上，以確保彎曲力施加點更接近，很快成為機床行業(yè)的里程碑。

提供部件的政策意味著，4HEP系列的所有版本的數(shù)控系統(tǒng)西門子，并且能夠使用輥道輸送機、自動裝載和卸載系統(tǒng)來創(chuàng)建全自動生產(chǎn)線。

4HEP設(shè)計確保了優(yōu)化整個軋制循環(huán)的可能性，在一個方向和一次軋制過程中工作，確保了安全性和由一名操作員操作的能力，即使他們經(jīng)驗較少。

4HEP彎輥采用由Faccin設(shè)計和制造的西門子CNC，是目前市場上所有采用行星技術(shù)的軋機中可靠、現(xiàn)代化的解決方案。對于厚度為5至150mm，有效長度為18000mm的軋制板材，這是實現(xiàn)高生產(chǎn)率要求的合適、合理的投資。

標準設(shè)備：

適用于小尺寸的線性導(dǎo)軌設(shè)計（RGS）

行星擺臂設(shè)計（PSG）適用于中型和大型

4個支撐夾持輥的獨立軸承（MCS）

雙寬度擠壓輥軸承座（WHS）

軋輥平行度的電子同步（EPS）

硬化拋光輥

移動式輪式控制臺

錐形裝置

潤滑系統(tǒng)

機器周圍的緊急屏障

CE認證機器

可選功能：

西門子數(shù)控或CNC

側(cè)面機動輥

自動裝卸系統(tǒng)

電動喂食臺

自動噴射器

和側(cè)面支撐

熱軋準備

集成焊接系統(tǒng)

特殊顏色

Plate Rolls with Planetary Swinging Arms 4HEP

4HEP: 4 rolls with Planetary technology

The 4HEP series of 4-roll synchronized bending rolls is latest evolution of a design developed in Faccin  tested by the most demanding operators in extreme environments for over 25 years. It combines power, reliability  precision in an exclusive package that makes it the state of the art in modern plate rolls.

To guarantee superior rolling quality  high repeatability of the products roundness, a closed loop structure together with the traditional ultra wide drop end ensures maximum rigidity of the machine against high longitudinal  traverse forces.

The traditional linear RGS design of the pinching roll guarantees higher pinch forces for superior quality pre-bending. In fact the pinch roll is supported by 4 independent bearings (2 on each side)  the bearing housing is two times larger for better lateral load absorption  guiding.

Once again – as already happened in the past with the rolls electronic balancing system  the drop end fixing system – the engineering improvements reached in the continuous R&D process are even in this case such a reference point to be imitated by other manufacturers.

We expect therefore that the innovative exclusive HFS system, which features an external mounting of the pivoting lateral hydraulic cylinders, fixed in their highest end as standard configuration on all medium  large sizes of 4HEP to ensure a greater closeness of the bending force application points, becomes soon a landmark in the machine tool industry.

The policy to exclusively offer first-class components has meant that all versions of numerical control systems available for 4HEP series are SIEMENS only  with the ability to use roller conveyors, automatic loading  unloading systems allows the creation of a fully-automatic line.

The 4HEP design assures the possibility to optimize the entire rolling cycle, working in one direction  in one pass, ensuring extreme safety  the capability of being handled totally by a single operator even if they are less experienced.

4HEP bending rolls with exclusive Siemens CNC designed  built by Faccin are the most reliable  modern solution available amongst all rolling machines with planetary technology available on the market today . The most appropriate  reasonable investment for high productivity requirements for rolling plates  5 to 150mm thickness up to a useful length of 18000mm.

Standard equipment:

Linear Guides Design (RGS) for small sizes

Planetary Swinging Arms Design (PSG) for medium  big sizes

4 independent bearings supporting the pinching roll (MCS)

Pinching Roll bearing seats with double width (WHS)

Electronic synchronisation of roll parallelism (EPS)

Hardened  polished rolls

wheel mounted control console

Conical device

Lubrication System

Emergency barrier around the machine

CE certified machine

Optional features:

SIEMENS NC  CNC

Side motorised rolls

Automatic loading  unloading systems

Motorised feeding table

Automatic ejector

Central  side supports

Provision for hot rolling

Integrated welding system

Special colours