詳細(xì)介紹
整機(jī)結(jié)構(gòu)為刀具排列并夾持在機(jī)床中部的固定刀架上,兩個(gè)主軸(主軸、副軸)平行對置排列并可獨(dú)立移動(dòng),由此完成換刀、加工進(jìn)給及主、副軸夾持工件的自動(dòng)交換,同時(shí)機(jī)床配置自動(dòng)上下料,實(shí)現(xiàn)無人化自動(dòng)加工,保證的加工精度和加工效率。
The whole machine structure is arranged by the cutter and clamped on the fixed tool holder in the middle of the machine tool. The two main shafts (the main shaft and the counter shaft) are arranged in parallel and can be moved independently, thereby completing the tool change, the machining feed and the main and auxiliary shafts. Automatic exchange of clamping workpieces, and automatic loading and unloading of machine tools to achieve unmanned automatic machining, ensuring extremely high machining accuracy and machining efficiency.
"},{"title":"高精度主軸","content":"主、副軸為內(nèi)置主軸電機(jī)驅(qū)動(dòng),并配置油熱交換器冷卻,旋轉(zhuǎn)精度高,振動(dòng)小;
The main and auxiliary shafts are driven by a built-in spindle motor, and are equipped with an oil heat exchanger for cooling, with high rotation precision and low vibration;
"},{"title":"刀具布置合理和調(diào)整方便","content":"刀標(biāo)準(zhǔn)化程度高,通用度好;
The degree of standardization of the knife is high and the generality is good;
"},{"title":"多樣的自動(dòng)夾具","content":"
主軸采用S型彈簧夾頭+杠桿夾緊式結(jié)構(gòu)、副軸采用氣動(dòng)卡盤+氣動(dòng)回轉(zhuǎn)接頭式結(jié)構(gòu),夾緊力強(qiáng)勁、精準(zhǔn),夾持范圍大、更換方便,夾持快速穩(wěn)定。
The spindle adopts S-type spring chuck + lever clamping structure, the secondary shaft adopts pneumatic chuck + pneumatic rotary joint structure, the clamping force is strong and precise, the clamping range is large, the replacement is convenient, and the clamping is fast and stable.
"},{"title":"強(qiáng)大的系統(tǒng)控制","content":"FANUC操作系統(tǒng):
1. 高速高精度剛性攻絲。
2. 復(fù)合加工循環(huán),能簡化車床編程。
3. 圓柱插補(bǔ)功能,能夠按照圓柱表面的展開圖進(jìn)行編程。
4. 直接尺寸編程,能簡化部件加工程序的編程。
5. 記憶型螺距誤差補(bǔ)償,可對絲杠螺距誤差等機(jī)械系統(tǒng)中的誤差進(jìn)行補(bǔ)償,補(bǔ)償數(shù)據(jù)以參數(shù)的形式存儲(chǔ)在CNC的存儲(chǔ)器中。
6. CNC內(nèi)裝PMC編程功能,對機(jī)床和外部設(shè)備進(jìn)行程序控制。
7. 隨機(jī)存儲(chǔ)模塊,可在CNC上直接改變PMC程序和宏執(zhí)行器程序。
8. CS軸功能可實(shí)現(xiàn)1°一分度,實(shí)現(xiàn)曲面等復(fù)合加工要求。
FANUC operating system:
1. High speed and high precision rigid tapping.
2. Composite machining cycle that simplifies lathe programming.
3. Cylindrical interpolation function, which can be programmed according to the developed view of the cylindrical surface.
4. Direct size programming simplifies the programming of part program.
5. Memory pitch error compensation can compensate the error in mechanical system such as screw pitch error. The compensation data is stored in the memory of CNC in the form of parameters.
6. The CNC has built-in PMC programming function to control the machine and external equipment.
7. Random memory module, which can directly change the PMC program and macro executor program on the CNC.
8. The CS axis function can realize 1° indexing and realize the composite processing requirements such as curved surface.
"},{"title":"振動(dòng)料盤","content":"動(dòng)料盤實(shí)現(xiàn)零件輸送,由氣缸聯(lián)動(dòng)實(shí)現(xiàn)上料,由卸料氣缸實(shí)現(xiàn)下料,由零件傳送裝置實(shí)現(xiàn)出料,自動(dòng)化程度高;
The moving disc realizes the parts conveying, the loading is realized by the cylinder linkage, the discharging is realized by the discharging cylinder, and the discharging is realized by the parts conveying device, and the automation degree is high;
"},{"title":"自動(dòng)化手持盒","content":"自動(dòng)化操作站采用8.4寸彩色液晶觸摸屏,具有易于使用、可靠性高的特點(diǎn);
The automated operation station uses an 8.4-inch color LCD touch screen, which is easy to use and highly reliable.
"},{"title":"零件傳送裝置","content":"零件傳送裝置。
Parts conveyor.
"DA07技術(shù)參數(shù)
DA07 Technical Specifications
(1)機(jī)械本體標(biāo)準(zhǔn)規(guī)格MACHINE SPECIFICATIONS | |||
項(xiàng)目Item | 參數(shù)Parameter | ||
主軸/副軸加工能力Spindle/Sub-spindle Machining capability | 加持外徑Maximum clamping diameter | Ф20mm | |
卡盤尺寸Chuck size | 3英寸3 inches | ||
電機(jī)功率Motor Power | 1/1.2kW | ||
主軸/副軸Spindle/Sub-spindle | 主軸形式Spindle form | 內(nèi)置主軸電機(jī)驅(qū)動(dòng)Built-in spindle motor drive | |
通徑Diameter | Ф7mm | ||
轉(zhuǎn)速Maximum speed | 6000r/min(卡盤Chuck)/9000r/min(夾頭Elastic chuck) | ||
冷卻方式Cooling mode | 油熱交換機(jī)Oil exchange | ||
Cs軸Cs AXIS | 標(biāo)配Standard | ||
快進(jìn)速度Rapidly travel | X1/X2軸X1/X2-axis | 移動(dòng)速度Maximum Traveling speed | 15m/min |
行程travel | 200mm /195mm | ||
功率Power | 0.75KW | ||
Z1/Z2軸Z1/Z2-axis | 移動(dòng)速度Maximum Traveling speed | 15m/min | |
行程travel | 165mm/140mm | ||
功率Power | 0.75KW | ||
電氣總?cè)萘?/span>Required electric power | 15KVA | ||
油箱Oil tank | 140L | ||
主軸中心高度Height from floor to spindle center | 1030mm(地腳38mm)1030mm(Foundation bolt :38mm) | ||
機(jī)床尺寸Floor space | 2050mm×1750mm×2330mm | ||
機(jī)床重量Mass of machine | 約1200kg | ||
(2)CNC裝置標(biāo)準(zhǔn)規(guī)格CNC UNIT SPECIFCATIONS | |||
項(xiàng)目Item | 參數(shù)Parameter | ||
控制系統(tǒng)Control unit | FANUC 0i TD雙通道FANUC 0i TD dual channel | ||
控制軸數(shù)Controlled axis | 同時(shí)控制4軸Simultaneously controllable 4axis | ||
輸入方式Input system | MDI鍵入、/增量編程MDI keyboard input、combined use of absolute/incremental programming | ||
程序記憶容量Part program storage length | 512KB | ||
插補(bǔ)機(jī)能 | 直線插補(bǔ)、圓弧插補(bǔ)、極坐標(biāo)插補(bǔ)、圓柱插補(bǔ)Linear interpolation、pyramidal interpolation、Circular interpolation、threading interpolation | ||
最小設(shè)定單位Minimum Setting | 0.0001mm | ||
最小移動(dòng)單位Minimum Travel Setting | X軸 X axis | 0.0005mm | |
Z軸 Z axis | 0.001mm | ||
Cs軸Cs axis | 0.001° | ||
刀具位置補(bǔ)償Cutting tool position compensation | 形狀補(bǔ)償Shape compensation | ±99999.9999mm | |
磨損補(bǔ)償Wear compensation | ± 9.9999mm | ||
刀具補(bǔ)償設(shè)定Tool offset | 64組 64 groups | ||
手動(dòng)移動(dòng)倍率Manual travel rate | 0.2/0.1/0.01/0.001mm | ||
輔助機(jī)能Auxiliary functions | M2、S4、T4 | ||
工進(jìn)倍率Feed rate override | 0~150% | ||
快進(jìn)倍率Rapid traverse override | F0、25、50、100% | ||
數(shù)據(jù)通信接口Data communication interface | CF卡接口,以太網(wǎng)接口,USB接口CF card interface, Ethernet interface, USB interface | ||
顯示語言Display language | 中文(15種可選)Chinese (15 optional) | ||
(3)其它規(guī)格OTHER SPECIFICATIONS | |||
單一固定循環(huán)循環(huán)功能(G90,G92,G94)Canned cycles | 動(dòng)態(tài)圖形顯示功能(特配)Dynamic graph display function | ||
可編程數(shù)據(jù)輸入Programmable data input | 登陸程序個(gè)數(shù)(400個(gè))Number of logged program | ||
第二輔助功能(B代碼)Custom macro B | 用戶專用宏程序BUse specific macro program B | ||
復(fù)合型固定循環(huán)功能(G70-G76)Multiple repetitive cycles | 零件坐標(biāo)系(G52-G59)Coordinate system for part (G52-G69) | ||
恒表面切削速度控制Constant surface speed control | 順序編碼校對停止Stop of sequential encoding checking | ||
圖紙尺寸直接輸入Direct Drawing dimension programming | 英制/公制轉(zhuǎn)換Inch/metric conversion | ||
加工時(shí)間,加工數(shù)量表示Run hour and parts count display | G代碼體系BG code system B | ||
鉆孔固定循環(huán)(G80-G89)Canned cycles for drilling | 極坐標(biāo)補(bǔ)償(G112,G113)Polar coordinate interpolation | ||
刀具軌跡功能(圖形顯示)Cutting tool path function(graphic display) | 圓柱插補(bǔ)Cylindrical interpolation | ||
變螺距螺紋車削(G34)Thread Cutting | 刀尖半徑補(bǔ)償Tool nose radius compensation | ||
*由于產(chǎn)品不斷更新,產(chǎn)品規(guī)格如有變化,恕不另行通知。Specifications subject to change without notice for improvements and modifications |