The Adcole      is a high-speed, high-precision gage designed to measurecrankshafts, camshafts, pistons and other cylindrical components in demandingproduction environments.Simple to operate, with comprehensive, easy-to-understandpass/fail output reports, theModel 1200-LX is a vital tool in maintaining part quality and production process fidelityas it verifies part tolerances, minimizes scrap, flags potential quality issues, qualifies grinders and machining tools, and helpseliminate quality breaches. 

Adcole1200-LX型是一款高速、高精度的測量儀, 用于在苛刻的生產(chǎn)環(huán)境中測量曲軸、凸輪軸、活塞和其它圓柱組件。簡單的操作, 具有全面, 易于理解的是否通過要求的輸出報高告，1200-LX型是保持零件質(zhì)量和監(jiān)控生產(chǎn)過成的一個重要工具, 經(jīng)過它驗證工件公差后,能很大限度地減少廢料, 查出潛在的質(zhì)量問題, 并用于磨床和加工設(shè)備的調(diào)校, 并幫助消除質(zhì)量缺陷。

 

Adcole gages are relied on every day in major engine and engine component plantsall over the world.The Model 1200-LX gage represents over forty years of research, development and steady refinement in electromechanical-nics technology and computer process control. The measuring gage offers exceptional performance, proven reliability, and the trusted Adcole accuracy the automotive industry has long recognized as the world standard.

世界各地的主要發(fā)動機和發(fā)動機組件工廠每天都依賴Adcole 測量儀。1200-LX 測量儀代表了四十年的研究, 發(fā)展和穩(wěn)步細(xì)化機電光電子技術(shù)和計算機過程控制。該測量儀具有優(yōu)異的性能、值得信賴的可靠性，Adcole 精度是汽車工業(yè)長期以來*的世界標(biāo)準(zhǔn)。

 

Applications and advantages of the Model 1200-LX measuring machine include: 

1200型 LX 測量機的應(yīng)用和優(yōu)點包括:

•In-line and end-of-line quality inspection.

•在線和線外質(zhì)檢.

•Saves costs in both labor and materials.

•節(jié)省勞動力和材料的成本.

•Accept new machine tools.

•適用新的工裝.

•Control over manufacturing process.

•控制制造過程.

•Verifies grinders, milling machines, polishers and other machine tools.

•驗證磨床、銑床、拋光機和其他機床.

•Minimizes scrap and rework to maximize good part production.

•少的廢品和返工，從而得到很多的合格品

•Proof of part quality and production expertise.

•驗證部件質(zhì)量和生產(chǎn)技術(shù).

•Correlates with other Adcole gages at machine suppliers, prototype and design facilities and other manufacturing locations. 

•與其他Adcole 測量儀在機床供應(yīng)商、原型和設(shè)計設(shè)備以及其他制造地點的關(guān)聯(lián).

•Make fast and efficient measurements of first-off parts after wheel changes and part changeovers.

•進(jìn)行快速有效的*檢驗或換工件加工或砂輪后的檢驗。

 

Design advantages of the new Model 1200-LX:

新機型 1200-LX 的設(shè)計優(yōu)勢:

•New, modern cabinet houses all components:main gage, electronics, peripherals and tooling drawers. The innovative design takes up considerably less floor space, ships on one skid, and installs with factory wiring.

•新的、現(xiàn)代化的櫥柜內(nèi)容納了有所有組件: 主量具、電子設(shè)備、外設(shè)和工裝抽屜。創(chuàng)新設(shè)計占用相當(dāng)少的地板空間，一個箱子發(fā)運，并可接工廠線

•Accuracy has been improved with lower spindle runout less than 125nanometers (nm) and radial measuring resolution of 5 nm.

•精度已得到改善, 較低的主軸跳動小于125納米 (nm) 和徑向測量分辨率為 5 nm.

•Enclosed measuring chamber with interlocking, easy-swing door improves operator safety, eliminates the need for air pressure system and keeps the gage clean.

•封閉測量空間, 帶鎖、易開關(guān)的門, 提高了操作者的安全, 消除了氣壓系統(tǒng)的需要, 使量具保持清潔.

•New LED task lighting enhances part visibility and doubles as GO/NO-GO indicator by changing color.

•新的 LED 任務(wù)照明增強了部件的可視性, 并通過更改顏色來顯示 "go/無 go" 指示器.

•Brushless DC servo motors with encoder feedbackfor carriage and headstock drives improve gage speed, performance, reliability and accuracy. 

• 無刷直流伺服電機與編碼器的反饋, 為滑架和頭座驅(qū)動器提高了測量速度, 性能, 可靠性和準(zhǔn)確性.

•Linear motors reduce follower friction and increase accuracy. 

•直線電機減少測頭摩擦和提高精度.

•New user-friendly software makes part sequence writing, report generation, and SPC files quick and easy to produce.

•新的 人機友好界面使部件序列編寫、報告生成和 SPC 文件快速且易于生成.

•The roof of the gage has been designed to accommodate an optional load assist device for heavy parts. By mounting the assist device on the roof, part loading is easier and requires less floor space.

•量具的頂部設(shè)計為適用于重型零件的可選負(fù)載輔助裝置。通過安裝在屋頂上的輔助裝置, 部分裝貨更容易，需要更少的地板空間

 

The gage is constructed from granite and steel and sits on vibration dampening air mounts. Workpieces are loaded vertically into the machine and clamped between a headstock and a tailstock. The tailstock (a) is vertically adjustable to accommodate various shaft lengths. 

該量具是由花崗巖和鋼建造, 底部布置有氣墊。工件垂直裝入機器, 夾在主軸箱和尾座之間。尾座 (a) 可垂直調(diào)節(jié)以容納不同的軸長度。

A carriage (b) containing the radial measurement system, aka, follower (c) sits alongside the workpiece. The follower engages the workpiece, which is then rotated or scanned linearly depending on the desired measurement. 

包含徑向測量系統(tǒng)的運輸 (b), 又名, 測頭 (c) 坐在工件旁邊。測頭嚙合工件, 然后根據(jù)所需的測量線性地進(jìn)行旋轉(zhuǎn)或掃描。

The size and shape (straight, round, knife edge, etc.) of the follower can be varied depending on the measurement task. All Adcole followers are cryogenically hardened for maximum durability and to eliminate measurement errors that can occur with easily worn-down followers. 

測頭的尺寸和形狀 (直、圓、刀邊等) 可以根據(jù)測量任務(wù)的不同而變化。所有 Adcole 的測頭都低溫硬化, 以很大限度的耐用性, 并消除可能因使用不耐磨的測頭所發(fā)生的測量錯誤。

 

The smallest1200-LX gage line comes in 0.7M s.

1200-LX型尺寸 (0.7M)。

•Part Length Capacity:0.7 Meters

•零件長度：高達(dá)1米或高達(dá)1.5 米的

•Swing Diameter:302 mm (11.88")

•回轉(zhuǎn)直徑：302 毫米 (11.88 ")

•Part Weight:341 kg (750 lb.)

•工件重量：341千克 (750 磅)

•Follower Stroke:190 mm (7.5") maximum

•測頭沖程：190 毫米 (7.5 ") 很大值

•Follower Speed:25 mm/s (extend) & 125 mm/s (retract and fast extend)

•測頭速度25毫米/秒 (延伸方向) & 125 毫米/秒 (退出和快速延伸)

•Follower:2.3 mm (0.09”) radius, carbide

•測頭：2.3 mm (0.09 ") 半徑, 硬質(zhì)合金

•Traverse Speed: 2286 mm (90") per minute (vertically)

•滑架速度：每分鐘2286毫米 (90 ") (垂直方向)

•Rotation Speed: 1 to 30 rpm

•旋轉(zhuǎn)速度:1到 30 轉(zhuǎn)每分鐘

•Paint color: ADCOLE Grey (RAL 7035)

•油漆顏色:ADCOLE 灰色 (RAL 7035)

•Power: 220 VAC, 50/60 Hz single phase

•電源:220V交流, 50/60 赫茲單相

•Size - Gage: 1916 mm W x 1720 mm D x 2535 mm H

•尺寸-量具: 1916毫米 寬 x 1720毫米深 x 2535 毫米 高

•Weight: 2495 kg (5,500 lb.) approximate

•重量:2495千克 (5500 磅) 近似

 

•Radial:< 0.4="">

•徑向:< 0.4="">

•Diametric:=/-0.5 μm

•直徑:=/- 0.5 微米

•Angular: < 1="" arc="" second="" with="" angle="">

•角向: < 1="">

•Spindle:less than 0.125μm TIR

•主軸:低于0.125 微米跳動

•Linear Straightness:less than 0.4 μm over 100 mm

•線性直線度:100毫米以上低于0.4微米

•Overall Error: less than 10% of typical industry part tolerance

•總體誤差: 低于典型工件公差10%內(nèi)

 

Complete using three radial cuts (traces/scans) and one vertical trace for straightness on each main journalａnd pin journal: 4.5 minutes. For longer, diesel crankshafts the cycle-time will be longer, approximately 7minutes without printing time (as these may vary). Pin Journal length measurements (cheek widths todatum) will add an estimated 1 minute. Part load and unload estimated at a maximum of 0.75 to 1 minute.

在每個主軸頸及連桿頸上完成三個徑向截面測量和一個垂直方向的直線度掃描: 4.5 分鐘。對于更長的柴油機曲軸的周期時間將會更長, 大約7分鐘不包含打印時間 (因為這些可能會有所不同)。連桿頸長度測量增加估計1分鐘。零件上料和下料的估計很大值為0.75 到1分鐘。

 

The machine measures cylindrical, concentric, and eccentric features and/or eccentric lobes on crankshafts, camshafts and many other types of cylindrical parts

該設(shè)備可測量圓柱度、同心度和偏心特性和/或偏心凸輪在曲軸、凸輪軸及許多其他類型的圓柱形零件。

 

The Adcole crankshaft measuring program provides the capability to evaluate a variety of crankshaft parameters including:

Adcole 曲軸測量程序提供了評估各種曲軸參數(shù)的能力, 包括:

 

•Main and pin journal diameter, measured at three locations per journal (over oil holes where required). Accommodates journals of different diameters within the same part.

•主軸頸和連桿頸的直徑, 測量三個位置 (需要時可穿過油孔)。適應(yīng)于同一工件的不同直徑.

•Main and pin journal circularity (roundness) with LSC, MZC (MRS), MIC and MCC circle evaluation methods according to ISO 6318. Evaluates lobing and chatter over 360 degrees and in selectable sliding window.

•根據(jù) ISO 6318 的標(biāo)準(zhǔn), 用 MZC (MRS)、MIC 和 MCC 圓評價的方法, 對主、連桿徑圓度進(jìn)行分析。在360度里評估區(qū)域圓度和振紋, 并可在滑動窗口選擇.

•Main and pin journal cylindricity

•主軸頸及連桿頸圓柱度

•Main and pin journal straightness (linear profile)

•主軸頸及連桿頸直線度（線性輪廓）

•Main and pin journal taper

•主軸頸及連桿頸錐度

•Main journal parallelism

•主軸頸平行度

•Main and pin journal center deviation

•主軸頸和連桿頸中截面誤差

•Main and pin journal width, lengths and their position with respect to the thrustface

•主軸頸及連桿頸寬度，長度，及其對于止推面的位置

•Main journal and all diameters centerline runouts relative to No’s 1ａnd 5 and also to centers

•主軸頸及所有直徑中心線關(guān)于1，5及其他軸頸中心的跳動

•Main journal concentricity / eccentricity and part bow correction to end journals

•主軸頸同心度/偏心度及對于工件兩端的彎曲補償

•Pin journal angular position (index error)

•連桿頸角度位置（分度誤差）

•Pin journal throw and true position

•連桿頸沖程及位置度

•Pin journal parallelism to mains axes in two (2) planes

•連桿頸平行度對于兩個測量面的軸心

•Thrustface runout of main journals to end journal reference (1 and 5) and squareness

•主軸頸對兩端軸頸（1,5）的止推面跳動及平面度

•Straight line error plots or polar plots to display or printer with reference circle

•在屏幕或繪圖機上顯示或繪制相對圓的直線誤差圖或極坐標(biāo)誤差圖

 

The Adcole camshaft measuring program provides the capability to evaluate a variety of camshaft parameters including:

ADCOLE凸輪軸測量程序可以提供測量和評價下開各種凸輪軸參數(shù)的功能

 

•Cam journal diameters and circularity (roundness)

•凸輪支承軸頸的直徑/周向突變量

•Cam journal run-out

•凸輪支承軸頸的跳動

•Cam journal eccentricity to gage axis and part centers, and adjacent journals. 

•凸輪支承軸頸的相對儀器的軸線及工件中心及相鄰軸頸的偏心度

•Cam journal cylindricity, parallelism, taper and straightness

•凸輪支承軸頸的圓柱度，平行度，錐度和直線度

•Cam lobe #1 angle to various timing references (timing holes, timing pins, keyways).

•1號凸輪角度對于不同角度基準(zhǔn)（相位孔，相位銷，鍵槽）

•Cam lobe angle error: of all cams to timing reference and of all cams in relation to each other

•凸輪角度誤差：所有凸輪對于相位基準(zhǔn)及相互角度

•Cam lobe base circle radial error, runout, and velocity error

•凸輪基圓半徑誤差，跳動和速率誤差

•Cam lobe maximum nose lift error (relative to base circle) and location where maximum error occurred

•凸輪桃尖段的很大升程誤差和產(chǎn)生很大誤差的位

•Cam lobe maximum ramp lift error (relative to base circle) and location where maximum error occurred

•凸輪過度段的很大升程誤差和產(chǎn)生很大誤差的位置

•Cam lobe nose lift velocity error and location where maximum error occurred

•凸輪桃尖段的很大速率誤差和產(chǎn)生很大誤差的位置

•Cam lobe ramp lift velocity error and location where maximum error occurred

•凸輪過度段的很大速率誤差和產(chǎn)生很大誤差的位置

•Cam lobe taper, center deviation, parallelism and straightness

•凸輪錐度，中截面偏差，平行度和直線度

•LSC, MZC (MRS), MIC and MCC circle evaluation methods according to ISO 6318

•二乘圓（LSC），很大內(nèi)接圓（MIC），小區(qū)域圓（MCC）的計算符合ISO 6318標(biāo)準(zhǔn)。

 

Filters are Gaussian digital with optional 2CR.

過濾器是高斯數(shù)字與可選2CR。

Waviness filters in accordance with current ISO standards with 1:15 / 1:50 / 1:150 upr freely selectable. All programs will initially be supplied with 1:50 upr.

波紋過濾器與當(dāng)前 ISO 標(biāo)準(zhǔn)符合與 1:15/1:50/1:150波動/轉(zhuǎn)可自由地選擇。所有項目初將提供1:50波動每轉(zhuǎn)。

 

Note: Where applicable, form and location parameters are measured in accordance with the definitions contained within the International Standard, ISO 1101.

注意: 如果適用, 表格和位置參數(shù)按照標(biāo)準(zhǔn) ISO 1101 中所包含的定義進(jìn)行測量.

 

Various profile and error graphic plots:

各種輪廓和誤差圖形繪制

•Journal roundness, linear or polar

•軸頸圓度的線性圖和極坐標(biāo)圖

•Journal straightness, linear

•軸頸直線度線性圖

•Numerical Summary Report

•數(shù)字匯總報告

 

•Robust machine base with pneumatic isolator mounts

•帶氣動吸震器的堅固機器底座

•Heavy duty, ball bearing spindle headstock

•重載荷精密滾珠軸承主軸頭架（轉(zhuǎn)臺）

•Heavy duty precision tailstock with carbide center

•重載荷精密硬質(zhì)合金

•Precision granite base plate, flat to 0.00127 mm/305 mm, with full length lapped vee-way

•精密花崗巖立柱導(dǎo)軌，平面度達(dá)1.27微米/305毫米，V型導(dǎo)軌是經(jīng)研磨加工

•Precision ground carriage-way and radial measuring slide

•精密磨削的滑板導(dǎo)軌和徑向測量滑板導(dǎo)軌

•Adjustable precision tailstock assembly with 60 mm travel and carbide tip center

•38毫米可調(diào)行程的精密硬質(zhì)合金尾架

•Carbide follower, 0.180” diameter, straight to 0.001 mm or radius type followers

•硬質(zhì)合金測量圓柱，4.57 mm直徑，直線度1 um或半徑類型測頭。

•Machine cover / machine labeling in English (Optional Second Language)

•機床罩/機床英文標(biāo)簽（第二語言可選）

•Side Acting Sensor for Lateral/Spacing Dimension checking

•側(cè)向移動傳感器，對兩側(cè)/間距距離檢測

 

Accurate crankshaft measurement demands a gage with high precision, as the rod journals are eccentric to the part axis, requiring a long accurate motion of the follower. One arc second of angle error can result in a radius measurement error of 0.12 microns per 25 mm. 

精確的曲軸測量要求高精度的量具, 因為連桿頸是偏心于零件軸線, 要求一個耐用并且準(zhǔn)確的測頭。1角秒角度誤差可以導(dǎo)致半徑測量每25mm有0.12微米誤差.

 

 

For a crankshaft with a 50 mm throw, a one arc second error in angle can result in a radial error of 0.24 microns on a pin journal. This is 4.6% of the roundness tolerance for a typical high precision crankshaft.

對一個50毫米偏心距的曲軸，一秒弧度的角度誤差可以在連桿頸徑向方向上產(chǎn)生0.24微米的誤差。該誤差約為典型高精度曲軸圓度公差的4.6%。

 

The Adcole Model 1200-LX gage is based on a high precision ball bearing spindle, precision carriage and unique follower design.Since the runout of the spindle directly affects accuracy, a steel ball bearing spindle--designed and manufactured by Adcole-- is used in all Adcole gages. The robust spindle was designed for maximum accuracy and extended service with a runout of less than 0.01 µm and an angle accuracy of less than one-half arc second (calibrated).

Adcole 型號 1200-LX 測量儀具是基于高精度滾珠軸承主軸, 精密滑架和*的測頭設(shè)計。由于主軸的跳動直接影響精度, ADCOLE使用了自行設(shè)計制造的鋼球軸承主軸。這種堅固的主軸能在載荷下達(dá)到跳動小于0.01μm及角度精度低于半個角秒（標(biāo)定后）

 

The Adcole follower employs a stiff steel carriageway and custom made, low-runout bearings that minimize follower deflection. Any resulting pitch and yaw motion effected as the follower extends/retracts is measured by the three laser tracks of the laser interferometer system and used to compensate final measured results. The long measurement range of the follower provides access past the gage axis.

ADCOLE采用堅固的滑道和球軸承導(dǎo)軌，使測量頭的偏差減少到小。測量頭在伸縮測量運動中產(chǎn)生的偏擺等誤差由三個激光測位器監(jiān)測并在測量結(jié)果中作補償。測量頭的較長行程可使測量頭超過轉(zhuǎn)臺的軸線。

 

To achieve the maximum accuracy, an Adcole designed laser interferometer is used to determine the carriage and follower (radius) position to 0.005 micron resolution. The proven Adcole design utilizes three laser paths for dynamic correction of any pitch and yaw errors. Radial measurements are accomplished with reference to a mirror, flat to within 0.125 microns. This design provides the sub-micron accuracy required for journal straightness, parallelism and roundness measurements.

為了獲得高精度，采用ADCOLE設(shè)計的激光干涉儀來確定滑板和測量頭（徑向測量）位置，其精度可達(dá)0.005微米。已被認(rèn)證的三路激光束作為任何偏擺誤差的動態(tài)修正。徑向測量以一平鏡作為基正，平面度小于0.125微米。這種設(shè)計提供了測量軸頸直線度，平行度和圓度所需的亞微米級精度。

 

Dynamic calibration is achieved (since the gage axis is accurately determined by the laser interferometer) using the mirror as a reference. Thus, the measurement of a master shaft is not required to accommodate a change in part length. This saves you time and the large expense of certifying and maintaining mastershafts.

實現(xiàn)了動態(tài)的校準(zhǔn)，因為儀器軸向是由激光干涉儀通過基準(zhǔn)鏡子精密測定的。這樣就不需要有和工件一樣長度的標(biāo)準(zhǔn)芯軸來校準(zhǔn)儀器。這能夠節(jié)省你的時間和大量校準(zhǔn)的費用。

 

•Touchscreen monitor, keyboard, and mouse mounted on pivoting panel for operator ease-of-use and sound ergonomics.

•觸摸顯示器，鍵盤，固定在可翻開面板的鼠標(biāo)為便捷使用及符合人體工程學(xué)

•Standard computer, min. 250 GB hard drive, 4 GB RAM, DVD-RW drive. (Used to process measured data and provide the operator interface for programming and controlling the gage)

•標(biāo)準(zhǔn)計算器，低250G硬盤，4GB內(nèi)存，DVD-RW驅(qū)動。（通常處理測量數(shù)據(jù)及提供編程及控制的操作界面）

•HP Deskjet A4 colour graphics printer (or equivalent device)

•HP 噴墨打印機 A4 彩色繪圖（或同等設(shè)備）

•Computer with sliding shelf for keyboard/mouse and TFT 19” touch screen monitor housed in a ruggedized, sealed industrial cabinet for shop-floor use. 

•電腦帶有可移動式架子用于鍵盤/鼠標(biāo)及19英寸觸摸顯示器放置，密封工業(yè)柜專用于車間。

 

The gage software program accommodates an unlimited amount of part numbers and separate gage operations for each part number. 

儀器軟件編程可將不同零件的文件和測量程序不受限制地存儲。

 

Operation of the gage is accomplished via user friendly Touch Screen software program. The Main Menubuttons are shown below: 

操作者可以通過裝備了Adcole友好操作軟件的觸摸屏進(jìn)行操作，主菜單顯示如下

An operator simply tapsthe LOAD PART key on the touch screen and is immediately shown the gages full inventory of programmed parts.

操作者可以簡單的點擊在屏幕上的上料按鍵，將立即顯示出已經(jīng)編輯過測量程序的工件

The operator selects the desired part from the options list and is then returned to the main screen to begin measurements. 

操作者從列表中選擇想要測量的工件，即回到主界面開始測量

Data appears on the screen in real-time, charting and recording the measurements as they progress. Upon conclusion of the measurements, an output report is displayed which can be printed or stored by the operator. 

數(shù)據(jù)將在屏幕中實時，以圖形方式出現(xiàn)，并記錄它們的測量進(jìn)程。根據(jù)測量結(jié)果，輸出報告可以由操作者打印或存儲于電腦中

 

The Model 1200-LX is easily programmed with output driven instructions. Creating new part files, measuring sequences, output and SPC reports can be accomplished in just a few clicks and with minimal data input. 

1200型測量儀很容易在沒有指導(dǎo)的情況下完成編程，創(chuàng)建一個新的工件文件，測量指令，輸出及SPC報告能在很少點擊及數(shù)據(jù)輸入下實現(xiàn)。

 

Inspection Program Menu:

檢測程序菜單：

This specially developed software determines and reports maximum amplitudes for customer-assigned frequencies and lobe regions. FFT analysis can reveal otherwise unobservable periodic signals by transforming the error data into a set of harmonics in the frequency domain. Outputs are in color-coded bar graph format, frequency verses amplitude.  Out of tolerance amplitudes are reported numerically as well as graphically.

這個專門開發(fā)的軟件確定并報告客戶分配的頻率和葉區(qū)的很大振幅。FFT 分析可以通過將誤差數(shù)據(jù)轉(zhuǎn)換成一組頻域中的諧波來揭示觀測周期信號。輸出是彩色條形圖格式,及振幅頻率。輸出的振幅及公差帶將以數(shù)字及圖形化報告。