詳細介紹
我公司自主研發(fā)的新型的激光切割生產(chǎn)線,將激光七個技術與卷材開卷送料技術巧妙地結合,通過系統(tǒng)控制的激光切割頭在激光切割平臺上進行不停機的連續(xù)切割,代替壓力機及模具,實現(xiàn)了對金屬帶料的自動落料,突破了原有激光切割設備只能對單張板進行切割作業(yè)的工藝瓶頸,能夠將卷材在帶料運動中使用激光切割機對其進行飛割(跟隨切割),解決了連續(xù)的金屬和非金屬帶料的無模具快速下料問題,降低了下料的設備的投資及模具消耗成本并且有效提高材料的利用率。
The new laser cutting production line independently developed by our company ingeniousty combines the laser cutting technology with the coil uncoiling and feeding technology. Through the laser cutting head controllecl by the system, the continuous cutting is carried out on the laser cutting platform without stopping, instead of the press and mokJt which realizes the automatic blanking of the metal strip, and breaks through the original laser cutting equipment that can only cut the single sheet The technological bottleneck of the operation can make the coil fty cut (follow cutting) with laser cutter in the strip movement, sofve the problem of continuous metal and non-metal stmentstrip rapid blanking without mould, reduce the investit of blanking equipment and mould consumption cost, and effectiveiy improve the utilization rate of materials.
◆設備投資低:與現(xiàn)有大型落料生產(chǎn)設備相比,激光切割落料生產(chǎn)線設備質量小,能耗低,且無需復雜的設備基礎,大大降低了前期投資
和后期維護使用成本。
◆產(chǎn)出效率高:與現(xiàn)有激光切割設備相比,激光切割落料生產(chǎn)線使用卷料進行坯料生產(chǎn),代替了卷材先切片再在設備上切割的生產(chǎn)工藝,
提高了生產(chǎn)效率。
◆靈活性高:無需制造模具,采用*的排樣軟件及控制系統(tǒng),產(chǎn)品規(guī)格形狀轉換迅速,適合各種批量產(chǎn)品生產(chǎn)。
◆維護成本低:采用創(chuàng)鑫光纖激光切割器,性能可靠;同時激光切割速度快,不銹鋼的切割速度可達到每分鐘45米/分鐘(厚度1mm時),
可快速完成切割下料。
◆產(chǎn)品品質高:采用高精度的校平機高精度的送料及切割系統(tǒng),可適應各種金屬材料的零件坯料生產(chǎn)。
◆使用成本低:由于不需要模具進行沖壓,降低了模具制造和維護費用;同時設備沒有使用大型壓力機,生產(chǎn)能耗大大降低,也降低了環(huán)
境噪音.
◆材料利用率高:因為使用卷料進行連續(xù)生產(chǎn),不會產(chǎn)生單片時料頭料尾的損耗;同時設備采用優(yōu)化排樣,將各種形狀的件組合進行無
搭邊切割,減少了材料損耗,提高了材料利用率。
◆Low equipment investment: compared with the existing large-scale blanking production equipment, the laser cutting blanking
production line equipment has the advantages of small quality, low energy consumption, and no complex equipment foundation, greatly
reducing the initial investment and later maintenance and use costs.
◆High output efficiency: compared with the existing laser cutting equipment, the laser cutting blanking production line uses coiling
for billet production, instead of the production process that the coiling is sliced frst and then cut on the equipment, which improves
the production efficiency. High fexibilit. no need to make mold, advanced layout software and control system are adopted, product
specifications and shapes are transformed rapidly, which is suitable for various batch production.
◆Low maintenance cost with Chuangxin fiber laser cutter, the perfomance is reliable; at the same time, the laser cutting speed is fast,
the cutting speed of stainless steel can reach 45m I min (when the thickness is 1mm), and the cuting and blanking can be completed
quickly.High product quality: adopt high-precision leveler, high-precision feeding and cutting system, which can adapt to the production
of parts blank of various metal materials.
◆Low cost of use: since no die is needed for stamping, the cost of die manufacturing and maintenance is reduced; at the same time, the
equipment does not use a large press, so the production energy consumption is greatty reduced, and the environmental noise is also reduced.
◆High material tlilization rate: because of continuous production with coil, there will be no loss of material head and tail when single
piece is used; at the same time, the equipment adopts optimized layout to cut parts of various shapes without overlap, which reduces
material loss and improves material utilization rate.