功能描述

–      Three driving rolls

三滾輪驅(qū)動

-     Bending rolls with independent hydraulic adjustment for prebending of the leading and the trailing edge of profile

彎曲滾輪具有單獨的液壓控制系統(tǒng)，可以控制彎曲方向和側(cè)翼輔輪的角度

-     Two speeds for adjustment of bending rolls: fast approach at high speed and accurate final positioning at slow speed

彎曲滾輪無機(jī)變速控制，進(jìn)給無機(jī)變速控制

-     Lateral guide rolls with three-directional movement (axial, radial, angular) and mechanical adjustment, complete with anti-twisting cam roller for leg-in angle bending

側(cè)面的導(dǎo)向輪可以在軸向、徑向、角度三個方向運動同步運動，包括兩側(cè)導(dǎo)向輥完成的角度彎曲

-     Position of rolls referenced with linear encoders 0.1mm accurate

位置控制采用線性編碼器，精度0.1mm

-     Controls actuated via remote free-standing console

能實現(xiàn)遠(yuǎn)程控制調(diào)整

-     Horizontal-vertical working position combination

水平和垂直同步運動

CONSTRUCTION SPECIFICATIONS

結(jié)構(gòu)描述

§   Roll shafts of Nickel Chromium Molybdenum alloyed steel, induction hardened to  hardness 62-64 HRC and ground, with journals in high dynamic load roller bearings

滾輪軸是鎳鉻鉬合金鑄剛，硬度在62-64 HRC，軸頸采用高負(fù)荷滾柱軸承

§   Set of modular bending rolls heat treated to hardness 60 HRC to insure long wear resistance

模具熱處理硬度達(dá)到60HRC，可以確保長時間的加工要求

§   Adjustable slip clutch fit on the upper roll. This device, essential on three driving roll machines, can slow down the rotation speed of the upper roll, compensating for the differing peripheral speeds between the inner and the outer side of the section being curved, in order to insure a smoother drive and accomplish bending radii more accurate than machines without this device.Besides, it protects the drive parts of the machine by stopping the upper roll rotation in the event of accidental overloads

液壓驅(qū)動：滾輪旋轉(zhuǎn)是由三個獨立的帶有行星式減速齒輪箱的液壓系統(tǒng)控制，液壓電機(jī)直接連接到每個軸上。液壓控制系統(tǒng)能夠保證上側(cè)滾輪的低速旋轉(zhuǎn)。

此外，在設(shè)備超負(fù)荷的情況下，通過停止上側(cè)滾輪的旋轉(zhuǎn)來保護(hù)設(shè)備的驅(qū)動部分依據(jù)壓力計，通過旋鈕來調(diào)節(jié)圓周速度補(bǔ)償。

§   All gear journals on shafts through involute spline (DIN 5482)

所有的驅(qū)動部分密封潤滑

§   Electro-mechanical drive transmission carried out with AC motor, reduction gearbox, chain and gears

機(jī)電傳動進(jìn)行了交流電機(jī),減速齒輪箱、齒輪鏈

§   Machine frame of fabricated and machined steel plate

設(shè)備是鋼板焊接結(jié)構(gòu)

§   Helical reduction gearbox, oil bath lubricated

螺旋減速齒輪箱，潤滑油槽

§   Hydraulic unit enclosed in the machine frame,  protected by overload relief valves and driven by a dedicate AC motor

液壓系統(tǒng)集成在設(shè)備內(nèi)，具有過載閥保護(hù)，AC電機(jī)驅(qū)動

§   Check valves on hydraulic cylinders to insure constant roll position under load

液壓系統(tǒng)的止回閥鎖定加工時的滾輪位置

§   Remote controls at low voltage on a  free standing console, including:

低電壓的可移動控制系統(tǒng)包括：

§   Foot-pedals for forward/reverse roll rotation (profile feed)

腳踏板控制前進(jìn)、后退（進(jìn)給速度）

§   Push buttons for adjustment of bending rolls

按鈕調(diào)節(jié)滾輪

§   Numerical Control unit with video and keypad

數(shù)字控制單元帶有圖像和按鍵

§   Emergency stop palm button

緊急停止按鍵