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    高密市三華數(shù)控機械制造有限公司
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    當(dāng)前位置:高密市三華數(shù)控機械制造有限公司>>數(shù)控木工機械>> 數(shù)控雙端開榫機

    數(shù)控雙端開榫機

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    機器簡介什么是數(shù)控雙端開榫機?兩塊木頭,本是毫不相干的死物,但是當(dāng)木工匠人把它們身上多余的部分鑿去,一凸一凹結(jié)合在一起,木頭便有了陰陽,有了內(nèi)涵,有了情愫,也有了新的名字榫卯

    • 機器簡介
    什么是數(shù)控雙端開榫機?
    兩塊木頭,本是毫不相干的死物,但是當(dāng)木工匠人把它們身上多余的部分鑿去,一凸一凹結(jié)合在一起,木頭便有了陰陽,有了內(nèi)涵,有了情愫,也有了新的名字——榫卯。
    這種傳承千年的技藝,發(fā)展至今,已衍生多達(dá)百種,如插肩榫、抱肩榫、粽角榫等各式各樣的榫卯廣泛應(yīng)用在建筑、造船、家具等行業(yè)之中,其類型可謂千變?nèi)f化,在這其中,最基本、見的幾種卯榫結(jié)構(gòu)有:直角榫(方榫)、斜角榫、圓榫、腰圓榫(橢圓榫)等。
    這幾種榫卯結(jié)構(gòu)雖然簡單,卻是應(yīng)用泛的,特別是在家具行業(yè)中,如加工餐桌、餐椅、實木家具等的企業(yè)都會大量用到這幾種卯榫結(jié)構(gòu),為了順應(yīng)企業(yè)的這種生產(chǎn)需求,數(shù)控雙端開榫機便應(yīng)運而生,它通過數(shù)控雙軸聯(lián)動可以快速加工直角榫、斜角榫、圓榫、橢圓榫等榫頭,可以在材料兩端同時開榫,所開榫形、尺寸可以相同也可不同,并且能夠自動上料、切割、出料,大大提高了生產(chǎn)效率。
    • 由哪些部分構(gòu)成?
       華洲數(shù)控雙端開榫機采用的是雙軸聯(lián)動臥式結(jié)構(gòu)
       主要由七部分構(gòu)成:CNC數(shù)控系統(tǒng)、底座、主軸系統(tǒng)、上下料系統(tǒng)、滑動裝置、外防護(hù)罩、潤滑系統(tǒng)。
    • 機身詳解和亮點
    1. 機身采用的是優(yōu)質(zhì)鑄鐵,鍛壓、焊接、涂裝上都采用優(yōu)質(zhì)材料,機體耐銹蝕、耐壓力、耐震動、耐磨性能都非常優(yōu)異,保證了機器的穩(wěn)定性。
    2. CNC數(shù)控系統(tǒng)由電腦控制系統(tǒng)、數(shù)控裝置、驅(qū)動裝置、檢測裝置、輔助控制裝置構(gòu)成,現(xiàn)在采用的CNC數(shù)控系統(tǒng)是華洲在吸收技術(shù)的基礎(chǔ)上自主研發(fā)的數(shù)控系統(tǒng),在十幾年的生產(chǎn)銷售過程中,不斷對自身數(shù)控系統(tǒng)進(jìn)行優(yōu)化升級,使CNC數(shù)控系統(tǒng)更加貼合木工行業(yè)的生產(chǎn)特點,這套系統(tǒng)在國內(nèi)數(shù)控行業(yè)內(nèi)也處于技術(shù)地位。
    3. 整臺機器配備7個以上的伺服電機,分別配備在左右主軸系統(tǒng)和滑動裝置上,保證了加工產(chǎn)品的精準(zhǔn)度和效率。
    4. 主軸采用的是風(fēng)冷主軸,電機采用的日本進(jìn)口或者國產(chǎn)品牌伺服電機,跟低端伺服電機或步進(jìn)電機相比精度更高質(zhì)量更好,導(dǎo)軌絲桿采用的是中國臺灣TBI或CSK的,是行業(yè)內(nèi)的。
    5. 自帶防護(hù)罩和潤滑油壺,可以防止飛屑進(jìn)入機器,并且保證機器一直以良好狀態(tài)運轉(zhuǎn)。
    6. 有料倉,可以自動上下料。
     
    • 適用于哪些產(chǎn)品?
    適用于加工各種類型的直角榫(方榫)、斜角榫、圓榫、腰圓榫(橢圓榫)等,雙頭出榫的最短加工距離為22cm,可以達(dá)到2M,特別適合那些對效率和產(chǎn)量要求比較大的企業(yè)。
     
    • 機器性能優(yōu)勢
    1. 效率:兩端榫頭可一次同時快速加工完成,全自動化加工作業(yè),自動入料,自動出料大幅提升榫頭加工效率。每個工件8秒到20秒不等(榫頭大小、木材硬度而定),加工效率是傳統(tǒng)機械的2到3倍。
    2. 質(zhì)量:電腦控制,嚴(yán)格按照標(biāo)準(zhǔn)加工,加工的精度*,基本*,而且可以穩(wěn)定的保持高質(zhì)量加工,避免了人工加工過程中的失誤導(dǎo)致出現(xiàn)廢料等問題。
    3. 操作:操作簡單,設(shè)備是針對普通工人設(shè)計,一鍵傻瓜式操作,大部分工件只需要簡單的錄入?yún)?shù)即可自動生成代碼進(jìn)行加工。
    4. 方便:機器帶有數(shù)控存儲記憶功能,每次使用的時候只要找到之前的程序就可以繼續(xù)使用,大大節(jié)省了反復(fù)調(diào)試和測量的時間,也保證了不同時間加工的工件在質(zhì)量上的統(tǒng)一。
    5. 人工:由于是數(shù)控自動化加工,只需要一個工人上下料和看機器即可,對工人的熟練度和體力幾乎沒有什么要求,男女老少都能勝任,可以大大減少對于工人數(shù)量和工人熟練度的依賴性。


    Machine introduction
    What is CNC double end tenoning machine?
    The two pieces of wood are dead objects that have nothing to do with each other, but when the carpenter chisels away the redundant parts of them and combines them together, the wood has Yin and Yang, connotation, emotion and a new name - tenon and mortise.
    This technique, which has been inherited for thousands of years, has developed into hundreds of kinds, such as shoulder mortise, shoulder holding mortise, Zongjiao mortise and other mortise and tenon. It is widely used in construction, shipbuilding, furniture and other industries. Its types are ever-changing. Among them, the most basic and common mortise and tenon structures are: right angle mortise (square mortise), oblique mortise, round mortise and waist round mortise (oval mortise) Wait.
    Although these mortise and tenon structures are simple, they are the most widely used, especially in the furniture industry. Enterprises processing dining tables, dining chairs, solid wood furniture, etc. will use these mortise and tenon structures in large quantities. In order to meet the production needs of enterprises, CNC double end mortise and tenon machine should be put into operation. It can quickly process right angle mortise, bevel mortise, round mortise and tenon through CNC double axis linkage The elliptical tenon and other tenons can be tenoned at both ends of the material at the same time, the tenon shape and size can be the same or different, and can automatically feed, cut and discharge, which greatly improves the production efficiency.
    What are the components?
    Huazhou CNC double end tenoning machine adopts double axis linkage horizontal structure
    It is mainly composed of seven parts: CNC numerical control system, base, spindle system, loading and unloading system, sliding device, external protective shield and lubrication system.
    Fuselage details and highlights
    The body is made of high-quality cast iron, and high-quality materials are used in forging, welding and coating. The body has excellent corrosion resistance, pressure resistance, vibration resistance and wear resistance, ensuring the stability of the machine.
    CNC numerical control system is composed of computer control system, numerical control device, driving device, detection device and auxiliary control device. The CNC numerical control system now adopted is the numerical control system independently developed by Huazhou on the basis of absorbing advanced technology at home and abroad. In the process of production and sales for more than ten years, Huazhou has continuously optimized and upgraded its own numerical control system, The CNC system is more in line with the production characteristics of the woodworking industry. This system is also in a leading position in the domestic CNC industry.
    The whole machine is equipped with more than 7 servo motors, which are respectively equipped on the left and right spindle systems and sliding devices to ensure the accuracy and efficiency of processed products.
    The main shaft adopts air-cooled main shaft. The motor adopts high-end brand servo motor imported from Japan or made in China. Compared with low-end servo motor or stepper motor, the precision is higher and the quality is better. The guide screw adopts Taiwan TBI or CSK, which is one of the best brands in the industry.
    Equipped with protective cover and lubricating oil pot, it can prevent flying debris from entering the machine and ensure that the machine runs in good condition all the time.
    There is a silo, which can load and unload automatically.
    For which products?
    It is suitable for processing various types of right angle tenon (square tenon), chamfered tenon, round tenon, waist round tenon (elliptical tenon), etc. the shortest processing distance of double tenon is 22cm, and the maximum can reach 2m. It is especially suitable for enterprises with high requirements for efficiency and output.
    Machine performance advantages
    Efficiency: the tenons at both ends can be processed quickly at one time. The fully automatic processing operation, automatic feeding and automatic discharging greatly improve the tenon processing efficiency. Each workpiece takes 8 seconds to 20 seconds (depending on the size of tenon and wood hardness), and the processing efficiency is 2 to 3 times that of traditional machinery.
    Quality: it is controlled by computer and processed in strict accordance with the standards. The processing accuracy is very high and basically error free, and it can stably maintain high-quality processing, avoiding the problems of waste caused by mistakes in the manual processing process.
    Operation: the operation is simple. The equipment is designed for ordinary workers and operates with one click. Most workpieces can automatically generate codes for processing only by simply entering parameters.
    Convenience: the machine has the function of NC storage and memory. Each time you use it, you can continue to use it as long as you find the previous program, which greatly saves the time of repeated debugging and measurement, and ensures the unity of the quality of workpieces processed at different times.
    Labor: because it is NC automatic processing, only one worker needs to load and unload materials and look at the machine. There are almost no requirements for workers' proficiency and physical strength. Men, women and children can be competent, which can greatly reduce the dependence on the number of workers and workers' proficiency.

    全自動數(shù)控木工開榫機、數(shù)控榫槽機、打眼機、數(shù)控開料機、數(shù)控帶鋸機、數(shù)控鋸銑機、數(shù)控雕刻機、燕尾榫機、數(shù)控裁板鋸、縱橫鋸、瓦楞紙機器、貓抓板機器請認(rèn)準(zhǔn)華洲數(shù)控,華洲小唐
     
    Fully automatic CNC woodworking tenoning machine, CNC tenoning machine, drilling machine, CNC cutting machine, CNC band saw, CNC sawing and milling machine, CNC engraving machine, dovetail tenon machine, CNC panel saw, vertical and horizontal saw, corrugated machine and cat scratch board machine, please identify Huazhou CNC. For details, please consult sanhuacnc
     

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