一、發(fā)那科慢走絲線切割設備的型號、規(guī)格、參數(shù)及性能
- 設備的主要技術參數(shù):
設備型號 | α-C400iB | α-C600iB | α-C800iB | |
設備規(guī)格 | 400mm×300mm | 600mm×400mm | 800mm×600mm | |
工作臺 | 尺寸 | 626mm×441mm | 898mm×620mm | 1132mm×820mm |
承載 | 500Kg | 1000Kg | 2000Kg | |
行程 | X軸 | 400mm | 600mm | 800mm |
Y軸 | 300mm | 400mm | 600mm | |
Z軸 | 255mm | 310mm | 310mm | |
斜度 | ±30°/80mm | ±30°/150mm | ±30°/150mm | |
輔助行程 | U軸 | ±60mm | ±100mm | ±100mm |
V軸 | ±60mm | ±100mm | ±100mm |
- 設備的主要技術參數(shù):
(A) zui大切割效率:330mm2/min
(B) 機床消耗功率:13KVA ;
(C) 電極絲直徑:Ф0.10~Ф0.30mm;
(D) 走絲速度:<15 M/min ;
(E) *粗糙度:Ra≤0.19μm;
(F) 精度(按JIS標準):
X軸的定位精度:±0.005mm ;
X軸的重復定位精度:±0.002mm ;
Y軸的定位精度:±0.005mm ;
Y軸的重復定位精度:±0.002mm ;
U、V軸的定位精度:±0.005mm ;
U、V軸的重復定位精度:±0.003mm ;
(G) 高速自動穿線AWF功能(10秒循環(huán),0.10細線可自動穿線)
上述精度指標的校準已在日本工廠完成,以日本工廠出具的出廠精度報告為準。
二、發(fā)那科慢走絲線切割機床的配置功能組成
- 機床結構:
(1) 高強度優(yōu)質(zhì)鑄鐵床身;
(2) 錐度機構;
(3) X、Y軸滾珠絲杠和精密直線導軌及交流伺服電機,U、V、Z軸交流伺服電機;
(4) *電控系統(tǒng),高速無電解電源(高頻交流電源);(變頻器→控制噴水馬達)
(5) 過濾系統(tǒng)及溫控裝置,配置日本原裝大金變頻冷水機。
(6) FANUC Series 31i-WB控制系統(tǒng);(數(shù)控系統(tǒng))
(7) 線切割工作液箱,格蘭富變頻水泵;
2、CNC系統(tǒng)的配置組成功能及其技術性能:
- CNC的硬件組成:
- 日本原產(chǎn)FANUC Series 31i-WB系統(tǒng);
- 存儲卡,硬盤;
- 配置以太網(wǎng)和USB接口;
- 15″觸摸液晶;
- RS232接口,USB鼠標接口;
- 系統(tǒng)接口。
- CNC的軟件組成及操作平臺:
操作平臺為windows系統(tǒng)。
(3)系統(tǒng)配置功能:
(A) 坐標系:坐標、相對坐標,;
(B) 圖形坐標變換、縮放、旋轉(zhuǎn)功能,圖形跟蹤顯示功能;
(C) 直線、圓弧納米插補功能;
(D) 錐度加工功能;
(E) 短路、斷絲處理功能;
(F) 停電記憶功能,加工結束自動停機功能;
(G) 自動對端面、對中心功能;
(H) 自動加過渡圓弧功能(任意);
(I) 菜單技術、自動編程功能;
(J) 數(shù)據(jù)傳輸;
(K) 配備電火花線切割專業(yè)加工工藝的專家系統(tǒng);
(4)CNC系統(tǒng)的技術性能:
- 5軸數(shù)控,5軸4個CNC軸聯(lián)動;
- 錐度加工及補償功能,加工錐度標準±30°/80mm;
(5)CNC系統(tǒng)運行環(huán)境:
- 溫度范圍:5-30℃,*溫度20±0.5℃;
- 相對濕度:40%-80%RH以下;
- 機床周圍無振源、無粉塵;
3、機床運行環(huán)境:
電網(wǎng)標準:電壓200V(-10%~10%),頻率50HZ;13KVA.
(機器內(nèi)部有信號防干擾設計)
三、機床主要配置
1. 主機Machine Unit 1unit
1-1.15寸液晶觸摸彩顯15 inch touch color LCD················································1unit
1-2.線軸固定軸Wire cover assembly····························································1unit
1-3.清洗噴嘴Wash down nozzle··································································1unit
1-4. AWF自動穿絲裝置(Φ0.10~Φ0.3) Automatic Wire-feeding Device (Φ0.10~Φ0.3)···1unit
1-5. 分體式手動控制器Handy controller······················································1unit
1-6. コ型工作臺コ-shape table······························································1unit
1-7. 垂直校正塊Vertical adjustment jig······················································1unit
1-8.16公斤線軸裝置16kg Roll Wire Electrode Feeding Device······························1unit 1-9. 主電器柜Main power cable (7m) ··························································1unit
1-10. 搬運用包裝箱box for transportation1unit·············································1unit
1-11. 電極絲 (5KG)Wire Electrode·····························································1unit
1-12. 金剛石導絲器 Diamond Dies······························································1unit
1-13.冷卻裝置Dielectric fluid cooling unit ···············································1unit
1-14. 標準工件裝夾具Work Piece Clamp Set (壓板和螺栓)··································1unit
1-15. 電極絲自動校正器Wire Alignment Device················································1unit
1-16.程序記憶容量 Part program storage······················································1unit
1-17. 高品質(zhì)節(jié)電無電解加工電源AC Power Supply··············································1unit
1-18.標準手冊Manuals(中文版)·································································1unit
1-19. U盤驅(qū)動器USB ···········································································1unit
1-20. LAN/RS232外部接口LAN/RS232 Interface·················································1unit
1-21.不銹鋼加工液箱All Stainless Steel Dielectric Fluid Tank·····························1unit
1-22. 加工液溫度控制裝置Dielectric Fluid Temperature Control Unit·······················1unit
1-23. 紙芯過濾器Paper Filters ······························································2units
1-24. 去離子樹脂···············································································1unit
四、主要功能
1. 可達5軸控制功能(4軸聯(lián)動)5Axis Controlled(Up to 4axis simultaneously)
2. 自動多次切割功能Automatic Second Cut
3.AI智能控制AI control(脈沖能量智能控制)
4.自診斷功能Self-diagnostic Function(故障自動報警)
5.圖形顯示功能Graphics Drawing(程序識別顯示工件圖面)
6.空運轉(zhuǎn)功能Dry Run(空跑,跳過已加工部分)
7.斷電記憶功能Automatic Recovery after Power Outages
8.自動測量功能Automatic Measuring Function
9.穿絲孔搜索功能Fine Hole Search
10.機床消耗品管理系統(tǒng)Management of Maintenance and Consumables
11.全防撞功能 Prevent Hitting Function
12. 加工表面粗糙度:Ra≤0.19um
13. *切割尺寸精度Tkm<±3um (材料SKD11,厚度60mm)
14. 數(shù)據(jù)輸入轉(zhuǎn)換功能
15.電氣系統(tǒng)具有感應電極絲和*之間放電間隙的功能。
16. 設備配備自診斷程序,并顯示在屏幕上。
17. zui高切割效率:330mm²/min
五、客戶選配功能:
客戶選用金剛石導絲器 0.05 0.1 0.15 0.2 0.25 0.3
序列 | 設備選配項: | 狀態(tài) |
1 | 線性編碼器 | |
2 | 自動供脂系統(tǒng) |
|
3 | 20-30kg加工線裝料器 |
|
4 | 高硬度臺面 |
|
5 | 滑動橫梁 |
|
6 | 自動升降門 |
|
7 | 20L離子交換樹脂 |
|
8 | LED狀態(tài)顯示燈 |
|
9 | 照明燈 |
|
10 | 預過濾器 | |
11 | MF2電源 |
|
12 | 三次元坐標旋轉(zhuǎn)功能 |
|
13 | 手動升降式探針 |
|
14 | 自動升降式探針 |
|
15 | 熱位移補償功能 |
|
16 | 編程軟件ROBOCUT-CAMi |
|
序列 | 設備周邊品名稱: | 狀態(tài) |
1 | 變壓器(SG-15KVA) |
六、驗收條款
- 乙方提供符合合同及技術協(xié)議規(guī)定的設備和技術服務;
- 在具備驗收條件的情況下,甲方累計在30天內(nèi)不予簽字驗收,則在第31天開始視同驗收;
- 如因甲方原因造成設備到貨后60天內(nèi)始終無法安裝調(diào)試或者調(diào)試完成,則在第61天開始視同驗收合
七、貨物運輸及交接
貨物運送至甲方后,應由甲方妥善保管全部貨物。
八、售后服務
1. 質(zhì)保期內(nèi)
在接到用戶報修后,用戶維修人員無法在乙方工程師通過指導下予以解決的,在目前有民航可直達地區(qū),乙方工程師將在48小時之內(nèi)到達現(xiàn)場。
2.質(zhì)保期外
提供終身維修服務。此期間將會產(chǎn)生更換備件費用和人員服務費用。