雙工位五軸聯(lián)動(dòng)加工中心是指在一臺(tái)機(jī)床上至少有五個(gè)坐標(biāo)軸（三個(gè)直線坐標(biāo)和兩個(gè)旋轉(zhuǎn)坐標(biāo)），而且可在計(jì)算機(jī)數(shù)控(CNC)系統(tǒng)的控制下同時(shí)協(xié)調(diào)運(yùn)動(dòng)進(jìn)行加工。
雙工位五軸聯(lián)動(dòng)加工中心是一種科技含量高、 度高專門用于加工復(fù)雜曲面的機(jī)床，可應(yīng)用于航天、軍事、科研、 器械、高精醫(yī)療設(shè)備等行業(yè)，有著舉足輕重的影響力。裝備制造業(yè)是一國工業(yè)之基石，它為新技術(shù)、新產(chǎn)品的開發(fā)和現(xiàn)代工業(yè)生產(chǎn)提供重要的手段，是的戰(zhàn)略性產(chǎn)業(yè)。即使是發(fā)達(dá)工業(yè)國家 ，也無不高度重視。
雙工位五軸聯(lián)動(dòng)加工中心特點(diǎn)：
1、可有效避免刀具干涉。
2、對(duì)于直紋面類零件，可采用側(cè)銑方式一刀成型。
3、對(duì)一般立體型面特別是較為平坦的大型表面，可用大直徑端銑刀端面貼近表面進(jìn)行加工。
4、可一次裝卡對(duì)工件上的多個(gè)空間表面進(jìn)行多面、多工序加工。
5、五軸加工時(shí)，刀具相對(duì)于工件表面可處于 有效的切削狀態(tài)。零件表面上的誤差分布均勻。
6、在某些加工場(chǎng)合，可采用較大尺寸的刀具避開干涉進(jìn)行加工。
諾伯特雙工位非金屬五軸加工中心主要配置參數(shù)表
| 編號(hào) | 性能指數(shù) | 雙工位非金屬五軸加工中心 | |
|
1 |
行程范圍 | X軸行程 | 根據(jù)客戶要求定制 |
| Y軸行程 | 根據(jù)客戶要求定制 | ||
| Z軸行程 | 根據(jù)客戶要求定制 | ||
| C軸行程 | ±540° | ||
| A軸行程 | ±110° | ||
| 進(jìn)料高度 | 1000mm | ||
| 2 | 平臺(tái)有效尺寸 | 根據(jù)客戶要求定制 | |
| 3 | 設(shè)備外形尺寸 | 根據(jù)客戶要求定制 | |
|
4 |
主軸 | 銑削主軸功率 | 10KW電主軸 |
| 銑削主軸轉(zhuǎn)速 | 0-20000rpm | ||
| 主軸刀柄接口 | HSK-F63 | ||
| 5 | 速度 | 空程速度 | 25000mm/min |
| 加工速度 | 18000mm/min | ||
| 6 | 精度 | 運(yùn)動(dòng)定位精度 | ±0.10mm/1000mm |
| 重復(fù)定位精度 | ±0.05mm/1000mm | ||
| 7 | 驅(qū)動(dòng)模式 | 日本安川值總線交流伺服驅(qū)動(dòng)系統(tǒng) | |
| 8 | 工作電壓 | 380V/50Hz | |
| 9 | 控制系統(tǒng) | 日本NOBOT數(shù)控系統(tǒng)（支持RTCP） | |
NF5系列非金屬五軸加工中心特點(diǎn)、結(jié)構(gòu)及配置
諾伯特非金屬五軸加工中心的優(yōu)勢(shì)及應(yīng)用范圍
諾伯特NF5系列加工中心詳情介紹
一、整體介紹 Overall introduction
諾伯特是的五軸加工中心設(shè)備專業(yè)生產(chǎn)商之一，前身為深圳鑫寶創(chuàng)機(jī)械制造有限公司，一直專注于非金屬CNC加工中心的研發(fā)及生產(chǎn)，具有豐富的數(shù)控機(jī)床生產(chǎn)經(jīng)驗(yàn)。其生產(chǎn)的NF-5系列五軸加工中心采用全鋼龍門架結(jié)構(gòu)以及橫梁，臺(tái)面移動(dòng)以及機(jī)器的行程范圍均可根據(jù)客戶的需要來定制,采用目前非金屬加工行業(yè)內(nèi)非常成熟的中國臺(tái)灣新代系統(tǒng)進(jìn)行控制，使機(jī)器的安全性及工作效率的發(fā)揮達(dá)到,生產(chǎn)效率得到極大提高.
Nobot is one of the most advanced professional manufacturers of five axis machining center equipment in China. Formerly known as Shenzhen xinbaochuang Machinery Manufacturing Co., Ltd., Norbert has been focusing on the R & D and production of non-metallic CNC machining center, and has rich experience in CNC machine tool production. Its five axis machining center adopts all steel gantry structure and crossbeam, table movement and machine travel range can be customized according to the needs of customers. At present, it adopts the very mature Taiwan new generation system in the non-metal processing industry to control, so that the safety and working efficiency of the machine can be maximized, and the production efficiency can be greatly improved.
該系列產(chǎn)品采用*的龍門式雙工作臺(tái)移動(dòng)結(jié)構(gòu)，具有的高速銑床的銑削技術(shù)特性，移動(dòng)式工作臺(tái)，確保機(jī)床具有的動(dòng)態(tài)運(yùn)動(dòng)特性和的驅(qū)動(dòng)剛性；工作臺(tái)平穩(wěn)軸向移動(dòng)，在加工時(shí)，五個(gè)軸向驅(qū)動(dòng)刀具運(yùn)動(dòng)，圍繞工件進(jìn)行加工，實(shí)現(xiàn)五軸五聯(lián)動(dòng)立體運(yùn)行，可實(shí)現(xiàn)單一工作臺(tái)加工，另一工作臺(tái)上料的不間斷式生產(chǎn)加工。產(chǎn)品廣泛應(yīng)用于木工家具、裝飾、游艇、汽車整車模型、汽車覆蓋模型、模具制造、化工板材、航天電子、變電器、三維立體加工等非金屬加工領(lǐng)域。
This series of products adopt the advanced gantry type double worktable moving structure, which has the perfect milling technical characteristics of high-speed milling machine. The worktable ensures that the machine tool has the best dynamic motion characteristics and the best driving rigidity. The worktable moves stably and axially. During the processing, the five axes drive the cutter movement, and process around the workpiece, so as to realize the five axes and five linkage three-dimensional operation The utility model can realize the continuous production and processing of the single working table and the material on the other working table. The products are widely used in woodworking furniture, decoration, yacht, auto model, auto cover model, mold manufacturing, chemical plate, aerospace electronics, transformer, three-dimensional processing and other non-metal processing fields.
二、結(jié)構(gòu)介紹 Structure introduction
X軸：橫梁滑板（刀具）的水平移動(dòng)
X axis: horizontal movement of cross beam slide plate (tool)
Y軸：臺(tái)板支架的前后移動(dòng)
Y-axis: front and back movement of platen support
Z軸：橫梁滑板（刀具）的升降移動(dòng)
Z axis: lifting movement of cross beam slide plate (tool)
C軸：刀具沿Z軸旋轉(zhuǎn)移動(dòng)
C axis: the tool rotates and moves along the Z axis
A軸：刀具與Z軸的相對(duì)角度移動(dòng)，完成傾斜面加工。
A axis: the relative angle of the tool and axis Z moves to finish the inclined surface processing.
三、工藝介紹 Process introduction
激光跟蹤測(cè)量 Laser tracking measurement
1、采用激光跟蹤儀測(cè)量大型零部件整體尺寸,確保裝配零件的精度。
The laser tracker is used to measure the overall size of large parts to ensure the accuracy of assembly parts.
2、采用激光跟蹤儀測(cè)試非金屬加工中心安裝整體精度,可對(duì)裝配運(yùn)動(dòng)程序進(jìn)行系統(tǒng)補(bǔ)償,實(shí)現(xiàn)機(jī)床的高精度運(yùn)動(dòng)定位。
The laser tracker is used to test the overall installation accuracy of the non-metal machining center, which can compensate the assembly movement program systematically and realize the high-precision movement positioning of the machine tool.
關(guān)鍵部位精密裝配 Precision assembly of key parts
1、采用百分表邊測(cè)量邊裝配設(shè)備。
Use dial indicator to measure and assemble equipment.
2、裝配位置包括齒輪條、絲杠導(dǎo)軌/電機(jī)減速機(jī)/主軸等關(guān)鍵零部件的裝配。
The assembly position includes the assembly of key parts such as gear bar, lead screw guide rail / motor reducer / main shaft.
3、關(guān)鍵零部件裝配螺絲全部涂抹螺紋緊固膠,并配雙面防滑墊片。
All the assembly screws of key parts shall be coated with thread fastening adhesive and equipped with double-sided anti-skid gasket.
模具定制服務(wù)Mold customization service
1、氣動(dòng)真空吸附。
Pneumatic vacuum adsorption.
2、強(qiáng)磁吸附定位。
Strong magnetic adsorption location.
3、機(jī)械夾持定位。
Mechanical clamping and positioning.
四、性能優(yōu)勢(shì) Performance advantages
1.操作簡(jiǎn)單：通過在行業(yè)內(nèi)摸索，機(jī)器編程在現(xiàn)有成熟軟件的基礎(chǔ)上開發(fā)出了專門針對(duì)不同產(chǎn)品加工的后處軟件HIPMIL，只需要把工件完整圖紙導(dǎo)入到后處理軟件加工即可
Simple operation: through exploring in the industry, machine programming develops the postprocessing software hipmil based on the existing mature software for different products processing, which only needs to import the complete drawings of the workpiece into the postprocessing software for processing
2.對(duì)操作員工的要求素質(zhì)大大降低，無需招聘專業(yè)的操作人員；
The required quality of operators is greatly reduced, and there is no need to recruit professional operators;
3.進(jìn)入汽車內(nèi)飾行業(yè)進(jìn)行推廣在汽車內(nèi)飾行業(yè)的吸塑工件加工，成熟的加工方式有兩種模式：六軸機(jī)器人配主軸以及水刀切割兩種方式；
The first to enter the automotive interior industry to promote the processing of plastic parts in the automotive interior industry. There are two mature processing modes: Six Axis Robot with spindle and water cutter cutting;
六軸機(jī)器人加主軸切割主要有以下問題：
機(jī)器成本高：標(biāo)準(zhǔn)的機(jī)器人本體主要用國外進(jìn)口的，工件比較大需要選擇臂展長(zhǎng)負(fù)載重的機(jī)器人，增加了用戶的成本；
用工成本高：機(jī)器人操作以及編程需要高技術(shù)人才，增加了企業(yè)用工成本；
工作速度慢:六軸機(jī)器人在工作中很多工件需要6軸聯(lián)動(dòng)，降低了切割工件的速度；
The main problems of six axis robot with spindle cutting are as follows:
High machine cost: the standard robot body is mainly imported from abroad, and the robot with long arm and heavy load needs to be selected when the workpiece is relatively large, which increases the user's cost;
High labor cost: robot operation and programming need high-tech talents, which increases the labor cost of enterprises;
Slow working speed: many workpieces of six axis robot need six axis linkage, which reduces the speed of cutting workpieces;
水刀切割主要有以下幾個(gè)問題：
設(shè)備成本高；
工作過程中耗電大，能耗高；
危險(xiǎn)性大，在工作中容易發(fā)生工傷事故；
結(jié)合以上兩種加工方式存在的問題，非金屬加工五軸機(jī)正好整合了二者的優(yōu)勢(shì)，迅速打開了汽車內(nèi)飾加工行業(yè)的市場(chǎng)；
There are several main problems in water jet cutting:High cost of equipment;High power consumption and high energy consumption in working process;
It is dangerous and easy to have industrial accidents at work;
Combined with the problems of the above two processing methods, the non-metal processing five axis machine just integrates the advantages of the two, and quickly opens the market of the auto interior processing industry;
4.完善的售后服務(wù)
為了快速響應(yīng)售后服務(wù)，我公司在天津、濟(jì)南、青島、蘇州、上海以及深圳等地設(shè)有分公司，縮短了售后服務(wù)響應(yīng)時(shí)間。
Perfect after-sales service：In order to quickly respond to after-sales service, our company has branches in Tianjin, Jinan, Qingdao, Suzhou, Shanghai, Shenzhen and other places, reducing the response time of after-sales service.
五、 主要應(yīng)用行業(yè)
人造石及亞克力衛(wèi)浴產(chǎn)品加工及其木模造型, 曲木浴室家具修邊，玻璃鋼模具及修邊、厚片吸塑產(chǎn)品修邊，吸塑模具造型及塑料修邊、鑄造木模、代木模具、保麗龍、泡沫型、石蠟?zāi)＞摺⑹嗄＞摺⒂湍嗄Ｐ汀⑵囍髂Ｐ汀⒊擞密囈约翱蛙噧?nèi)飾件加工、拉桿箱行業(yè)修邊沖孔、汽車輪胎模具等.
Artificial stone and acrylic sanitary products processing and wood mold modeling, Curved wood bathroom furniture trimming, FRP mold and trimming, thick plastic suction products trimming, plastic mold molding and plastic trimming, casting wood mold, wood mold, dragon, foam, paraffin mold, plaster mold, oil sludge model, car master model, passenger car and bus interior trim processing, pull rod box industry trimming and punching, auto tire mold and so on.
六、供應(yīng)產(chǎn)品類型
汽車內(nèi)飾五軸加工中心，飛機(jī)內(nèi)飾五軸加工，塑料修邊五軸加工中心，塑料五軸加工中心，鋁模五軸加工中心，，泡沫五軸加工中心，消失模五軸加工中心，保麗龍五軸加工中心，石膏模具五軸加工中心，石蠟?zāi)＞呶遢S加工中心，衛(wèi)浴模具五軸加工中心，木模五軸加工中心，人造石五軸加工中心，亞克力五軸加工中心，家具五軸加工中心，玻璃鋼模具五軸加工中心，吸塑產(chǎn)品修邊五軸加工中心等；
Automotive interior five axis machining center, aircraft trim five axis machining, plastic trimming five axis machining center, plastic five axis machining center, aluminum mold five axis machining center, foam five axis machining center, lost foam five axis machining center, pliolon five axis machining center, gypsum mold five axis machining center, wax mold five axis machining center, bathroom mold five axis machining center, wooden mold five axis Processing center, artificial stone five axis processing center, acrylic five axis processing center, furniture five axis processing center, FRP mold five axis processing center, blister product trimming five axis processing center, etc;
