(一)什么是數(shù)控榫槽機(jī)
我們都知道榫槽機(jī)是一種加工木料上矩形榫槽或腰圓形榫槽的木工機(jī)床,而數(shù)控榫槽機(jī)就是在榫槽機(jī)的基礎(chǔ)上配以電腦數(shù)控設(shè)備,在實(shí)現(xiàn)傳統(tǒng)榫槽機(jī)各種功能的基礎(chǔ)上,實(shí)現(xiàn)電腦數(shù)控控制,而華洲五軸數(shù)控榫槽機(jī)更是配備了*的五軸數(shù)控技術(shù),從而大大提高加工效率、適用范圍和加工精度,減少對(duì)人工的依賴。
(二)華洲數(shù)控五軸榫槽機(jī)由哪些部分構(gòu)成
華洲數(shù)控五軸榫槽機(jī)采用的是多軸懸臂臥式結(jié)構(gòu),利用氣動(dòng)壓塊固定木料,這是目前多軸榫槽機(jī)常見(jiàn)和合理的結(jié)構(gòu)方式。
華洲數(shù)控五軸榫槽機(jī)由CNC數(shù)控系統(tǒng)、機(jī)體組件、工作臺(tái)組件、主軸系統(tǒng)、外防護(hù)罩組件、潤(rùn)滑系統(tǒng)六部分組成。
- CNC數(shù)控系統(tǒng)由電腦控制系統(tǒng)、數(shù)控裝置、驅(qū)動(dòng)裝置、檢測(cè)裝置、輔助控制裝置構(gòu)成,現(xiàn)在采用的CNC數(shù)控系統(tǒng)是華洲在吸收技術(shù)的基礎(chǔ)上自主研發(fā)的數(shù)控系統(tǒng),在十幾年的生產(chǎn)銷售過(guò)程中,不斷對(duì)自身數(shù)控系統(tǒng)進(jìn)行優(yōu)化升級(jí),使CNC數(shù)控系統(tǒng)更加貼合木工行業(yè)的生產(chǎn)特點(diǎn),這套系統(tǒng)在國(guó)內(nèi)數(shù)控行業(yè)內(nèi)也處于技術(shù)地位。
- 機(jī)體組件:機(jī)身采用的是優(yōu)質(zhì)鑄鐵,鍛壓、焊接、涂裝上都采用優(yōu)質(zhì)材料,機(jī)體耐銹蝕、耐壓力、耐震動(dòng)、耐磨性能都非常優(yōu)異。
- 工作臺(tái)主要由壓料氣缸、壓料塊、擋料片、限位桿等組成,均采用的優(yōu)質(zhì)材料,結(jié)實(shí)耐用、質(zhì)地精良。
- 主軸系統(tǒng)由電機(jī)、頂部吸塵筒、導(dǎo)軌絲桿等組成,
- 外防護(hù)罩由優(yōu)質(zhì)不銹鋼制成,結(jié)實(shí)耐用,自帶玻璃窗,方便檢視和維修。
- 潤(rùn)滑系統(tǒng),自帶油壺,可以隨時(shí)添加潤(rùn)滑油,保證機(jī)器一直處于良好的工作狀態(tài)中。
- 操作簡(jiǎn)單:設(shè)備是針對(duì)普通工人設(shè)計(jì),大部分工件只需要簡(jiǎn)單的對(duì)刀,錄入槽參數(shù)即可自動(dòng)生成加工代碼,自動(dòng)加工。
2、精度高:制榫采用數(shù)控定位,自動(dòng)校準(zhǔn)刀頭位置,加工面光滑,尺寸精準(zhǔn),榫頭榫眼吻合緊密。
3、雙工位:機(jī)器配備雙工作臺(tái),單人即可操作,調(diào)節(jié)手輪對(duì)工作臺(tái)面進(jìn)行0-45度調(diào)整,實(shí)現(xiàn)制榫傾角加工
4、機(jī)械通用性好:可配置多種夾具,對(duì)各種條狀類,彎曲料的工件進(jìn)行榫槽加工。
5、操作系統(tǒng)*:操作簡(jiǎn)單明,該機(jī)器采用數(shù)控控制,菜單式選擇,參數(shù)化輸入,較傳統(tǒng)機(jī)械調(diào)節(jié)榫頭尺寸和形狀更為方便、快捷。
6、實(shí)用性強(qiáng):適用于加工各種直線槽、異形槽,尤其對(duì)于多榫槽、榫槽間距較小、孔槽組合、同一工件榫槽長(zhǎng)度和深度不同以及復(fù)雜的異形工件加工。
1.效率:每次工作最多可加工10根工件,是傳統(tǒng)打卯機(jī)的6倍左右。
2.時(shí)間:工作一周期2分鐘左右,速度可調(diào),具體時(shí)間還得根據(jù)工件硬度工件上需要開(kāi)卯?dāng)?shù)量而定。
3.人員:僅需要一名工人,男、女皆可,操作工人其實(shí)僅僅負(fù)責(zé)上下料,傳統(tǒng)打卯機(jī)6倍的工作效率同時(shí)可以替換下3到5位技術(shù)工人!
4.質(zhì)量:電腦控制,一鍵式操作,嚴(yán)格按照標(biāo)準(zhǔn)加工,加工的精度*,基本*,而且可以穩(wěn)定的保持高質(zhì)量加工,避免了人工加工過(guò)程中的失誤導(dǎo)致出現(xiàn)廢料等問(wèn)題。
5.特色:機(jī)器帶有數(shù)控存儲(chǔ)記憶功能,每次使用的時(shí)候只要找到之前的程序就可以繼續(xù)使用,大大節(jié)省了反復(fù)調(diào)試和測(cè)量的時(shí)間,也保證了不同時(shí)間加工的工件在質(zhì)量上的統(tǒng)一。
Machine introduction
(1) What is CNC tenon machine
As we all know, the tenon machine is a woodworking machine tool for processing rectangular tenon or waist circular tenon on wood. The CNC tenon machine is equipped with CNC equipment on the basis of the tenon machine, which realizes the CNC control on the basis of realizing various functions of the traditional tenon machine. The Huazhou five axis CNC tenon machine is equipped with advanced five axis CNC technology, Thus, the machining efficiency, application range and machining accuracy are greatly improved, and the dependence on labor is reduced.
(2) What are the parts of Huazhou CNC five axis tenon machine
Huazhou CNC five axis tenon machine adopts multi axis cantilever horizontal structure, and uses pneumatic pressure block to fix wood, which is the most common and reasonable structure of multi axis tenon machine at present.
Huazhou CNC five axis tenon machine is composed of CNC system, body components, workbench components, spindle system, outer guard components and lubrication system.
CNC numerical control system is composed of computer control system, numerical control device, driving device, detection device and auxiliary control device. The CNC numerical control system now adopted is the numerical control system independently developed by Huazhou on the basis of absorbing advanced technology at home and abroad. In the process of production and sales for more than ten years, Huazhou has continuously optimized and upgraded its own numerical control system, The CNC system is more in line with the production characteristics of the woodworking industry. This system is also in a leading position in the domestic CNC industry.
Body components: the body is made of high-quality cast iron. High quality materials are used in forging, welding and coating. The body has excellent corrosion resistance, pressure resistance, vibration resistance and wear resistance.
The worktable is mainly composed of material pressing cylinder, material pressing block, material retaining plate, limit rod, etc., all of which are made of high-quality materials, strong, durable and excellent quality.
The spindle system is composed of motor, top dust collector, guide screw, etc,
The outer protective shield is made of high-quality stainless steel, strong and durable, with its own glass window for easy inspection and maintenance.
The lubrication system is equipped with an oil pot, which can add lubricating oil at any time to ensure that the machine is always in good working condition.
Machine features
Simple operation: the equipment is designed for ordinary workers. Most workpieces only need simple tool setting. Entering slot parameters can automatically generate processing code and process automatically.
2. High precision: CNC positioning is adopted for tenon making, the cutter head position is automatically calibrated, the processing surface is smooth, the size is accurate, and the tenon and tenon are closely matched.
3. Double working position: the machine is equipped with double worktables, which can be operated by one person. Adjust the handwheel to adjust the worktable 0-45 degrees to realize the processing of tenon inclination
4. Good mechanical versatility: it can be equipped with a variety of fixtures to process tenon and groove of various strip and bending materials.
5. The operating system is advanced: the operation is simple and clear. The machine adopts NC control, menu selection and parametric input. It is more convenient and fast than traditional mechanical adjustment of tenon size and shape.
6. Strong practicability: it is suitable for processing various linear grooves and special-shaped grooves, especially for multi tenon grooves, small tenon groove spacing, hole groove combination, different tenon groove length and depth of the same workpiece and complex special-shaped workpiece processing.
Product performance advantages
1. Efficiency: up to 10 workpieces can be processed each time, which is about 6 times that of the traditional mortising machine.
2. Time: the working cycle is about 2 minutes, and the speed is adjustable. The specific time must be determined according to the hardness of the workpiece and the number of sockets to be opened on the workpiece.
3. Personnel: only one worker, male or female, is needed. The operator is actually only responsible for loading and unloading. The work efficiency of the traditional mortising machine is 6 times, and 3 to 5 skilled workers can be replaced at the same time!
4. Quality: computer control, one button operation, processing in strict accordance with the standard, the processing accuracy is very high, basically error free, and can stably maintain high-quality processing, avoiding the problems of waste caused by mistakes in the manual processing process.
全自動(dòng)數(shù)控木工開(kāi)榫機(jī)、數(shù)控榫槽機(jī)、打眼機(jī)、數(shù)控開(kāi)料機(jī)、數(shù)控帶鋸機(jī)、數(shù)控鋸銑機(jī)、數(shù)控雕刻機(jī)、燕尾榫機(jī)、數(shù)控裁板鋸、縱橫鋸、瓦楞紙機(jī)器、貓抓板機(jī)器請(qǐng)認(rèn)準(zhǔn)華洲數(shù)控,華洲小唐
Fully automatic CNC woodworking tenoning machine, CNC tenoning machine, drilling machine, CNC cutting machine, CNC band saw, CNC sawing and milling machine, CNC engraving machine, dovetail tenon machine, CNC panel saw, vertical and horizontal saw, corrugated machine and cat scratch board machine, please identify Huazhou CNC. For details, please consult sanhuacnc