高效/高精/標(biāo)準(zhǔn)化/省工/省料/安全
High Efficient/HighPrecision/Standard/Save Labor/Save material/Safe
一、技術(shù)參數(shù)Parameter：
MJS1812A數(shù)控曲線鋸 技 術(shù) 參 數(shù) (Specification) | ||
鋸切尺寸 | Max. working size | 1200mm×1250mm×150mm |
加工速度 | Max. working speed | 0-20M/min |
回程速度 | Max feeding back speed | 40 M/min |
鋸輪直徑 | Saw wheel diameter | 800mm（鋁輪）（aluminum saw wheel） |
鋸輪寬度 | Saw wheel width | 60mm |
最小鋸切半徑 | Min. working radius | R60mm |
工作臺(tái)進(jìn)給方式 | Working table working way | 精密直線導(dǎo)軌 High precision linear guide |
壓料方式(選裝） | Pressure way | 滾筒壓料（可放多層） Roller press（can press multilayer） |
鋸條張緊方式 | Saw blade tensioning | 氣壓張緊0.4Mpa Air press tensioning(0.4Mpa) |
鋸條寬度 | Saw blade width | 12mm～15mm |
鋸條長(zhǎng)度 | Saw blade length | 5400mm |
鋸條轉(zhuǎn)彎角度 | Angle of turn | －75～＋75 |
鋸輪轉(zhuǎn)速 | Saw wheel rotation | 450～700rpm |
鋸切電機(jī)（變速） | Saw motor | 7.5kw(配7.5 kw變頻器) |
X軸（伺服） | X axis (Servo) | 1.0kw |
Y軸（伺服） | Y axis (Servo) | 1.0kw |
Z軸（伺服） | Z axis (Servo) | 0.4kw×2 |
X軸驅(qū)動(dòng)方式 | X axis working way | 精密齒輪齒條High precision gear rack |
Y軸驅(qū)動(dòng)方式 | Y axis working way | 精密滾珠絲桿High precision rack |
控制系統(tǒng) | control system | CNC(自主研發(fā)) CNC(Independent research and development ) |
電柜尺寸（長(zhǎng)×寬×高） | Cabinet size（L×W×H） | 1250mm×700mm×1850mm(236KG) |
機(jī)頭尺寸（長(zhǎng)×寬×高） | Head size（L×W×H） | 1510mm×800mm×2450mm(1194KG) |
機(jī)身尺寸（長(zhǎng)×寬×高） | Dimensions（L×W×H） | 3000mm×2000mm×1670mm(1164KG) |
總重量 | Total weight | 2582kg |
二、功能：專業(yè)用于拼板開彎料，多用于做餐桌椅/床靠背/椅扶手等。
Function:profession to process thechair/desk/bed feet etc.
三、性能優(yōu)勢(shì) Advantage
1、高效 Highefficient
（1）電腦繪圖排版：固高科技CNC系統(tǒng)(CNC system) DELL顯示屏(display screen) ，可重復(fù)使用圖形，無需手單件劃線，批量生產(chǎn)時(shí)遠(yuǎn)超過傳統(tǒng)劃線效率，一次裝夾多層板連續(xù)鋸切。Computer compose type:Use Googol brandCNC system and DELLDisplay screen.Can use the drawing repetition.High Efficientwhen volume production.
（2）X軸精密齒條：工作臺(tái)平穩(wěn)進(jìn)退，前進(jìn)速度可以在20-40米之間高效精準(zhǔn)，對(duì)防塵要求低，減少維修。
X-axis transmission :Machineuse high precision rack to Make sure the work table remove Smoothly, feeding speed range:25-40m/s.
（3）X軸傳動(dòng)：伺服電機(jī)配合高精密齒條進(jìn)給平穩(wěn)快速，高效精準(zhǔn)。
X-axis transmission:Servomoor combine with the high precision rack.more efficient.
4）結(jié)實(shí)框架機(jī)身：機(jī)架用方厚管焊接而成，整機(jī)剛性好，經(jīng)過熱處理防止變形，導(dǎo)軌滑塊流暢，機(jī)身與鋸頭固定連接不振動(dòng)，鋸切快速精準(zhǔn)。
Machine frame:Machine use enough rolled steel and the Material through to the heat treatment To make sure the machine frame durable And not easy to deformation。Also can Make sure the guide rail remove smoothly
2、高精：
（1）導(dǎo)軌滑塊：X/Y軸采用國(guó)際德國(guó)力士樂Rexroth的25#導(dǎo)軌滑塊，滑塊間隙小于5C配合進(jìn)退料移動(dòng)平穩(wěn)，鋸切高效精準(zhǔn)。
（其它品牌采用中國(guó)臺(tái)灣ABBA廣東江門國(guó)產(chǎn)）
Guide rail sliding block:X/Y Axis use Germanybrａnd Rexroth25# Guide rail sliding block. Gap is smaller0.05mm.Cutting More accurately.
（2）Y軸精密滾珠絲桿：采用φ32中國(guó)臺(tái)灣品牌ABBA精密絲桿，以40米/分的速度進(jìn)退刀定位精準(zhǔn)，預(yù)留加工余量小、鋸路小。
Y-axis transmission：Machine use φ32 lead screw for Feeding。Max 40m/min speed. To make sure the axis location Accurately，small tolerance and The radian in small deviation.
（3）Y軸臺(tái)達(dá)伺服電機(jī)：高精度高扭矩，定位精度高達(dá)0.01mm。
Y- Axis Delta servo motor:high precision and high Torque to make sure in high positioning(0.01mm)
3、標(biāo)準(zhǔn)化：電腦繪CAD圖排版標(biāo)準(zhǔn)，鋸條根據(jù)電腦排版軌跡快速擺出曲線鋸切標(biāo)準(zhǔn)。鋸條擺動(dòng)裝置旋轉(zhuǎn)部件靈活快速擺出角度，鋸頭與機(jī)身固定連接不振動(dòng)不易斷鋸條。
Saw bladeswing system: when machine working, the saw Blade will swing due tothe copper Bush，theunderbed is not removing. This system is goodstability to make The saw blade moredurable
4、省工：電腦標(biāo)準(zhǔn)CAD圖，不需傳統(tǒng)手工劃線：氣動(dòng)壓料裝置：采用氣動(dòng)壓緊板材，拼板彎曲可以壓直，一次開多層板，安全高效低成本，是其品牌三至四倍效率。
Pressing device：Machine usethe pneumatic pressing Device,socan process the curve wood Andalso can press few pieces wood at Onetime to increase the process efficiency
5、省料：電腦排版標(biāo)準(zhǔn)預(yù)留加工余量小，擺出曲線精準(zhǔn)，鋸條鋸路小，每件板件大板比手工劃線多出幾件成品。
Save material:Computer compose type reduce lessrest material. Small saw kert .compare with the manual can produce moreproduct.
6、安全：氣動(dòng)夾料一次夾緊多層板，不需手動(dòng)近距離接觸鋸條保障生產(chǎn)安全，減低工傷風(fēng)險(xiǎn)。
Safe:pneumatic press device can press few pieces in onetime. No need manual to touch the saw blade.reduce the injury risk of the worker.
四、全自動(dòng)張緊、高配鋸輪、斷鋸條監(jiān)測(cè)、變頻調(diào)速：
Autotensioning.High configuration saw wheel. Detection device.frequency speed control
1、鋁 輪：鋸切曲線用窄鋸條擺角度，較輕的鋁輪運(yùn)轉(zhuǎn)時(shí)慣性較小不易斷鋸條，鋸輪外圓包進(jìn)口平型帶鋸條擺動(dòng)防止打滑，高效精準(zhǔn)。
Saw wheel:According to thesaw blade need to rotate the Angle, so it need to use the narrowsaw Blade.The saw wheel will have big inertia When removing,so use the aluminum wheel Can reduce the saw blade breakage.Alsothe Saw wheel have the flat belt to increasethe Saw blade force of friction，so that the saw Blade can cut inhigh precision .
2、重型軸承裝置：鋸輪內(nèi)部采用NSK重型分離軸承32013，斜珠接觸面大確保鋸條張緊時(shí)可以承受更大拉力，使兩鋸輪張緊時(shí)變型小，減少鋸輪外圓磨損，不易斷條。
Heavy bearing:Thesaw whell use the NSK brａnd heavy Bearing 32013 to make sure whenthe saw blade Tension is oversize can bear the tensile Force.It can extend thesaw wheel life and The saw blade life.
3、鋸輪張緊導(dǎo)向：采用國(guó)際品牌德國(guó)力士樂35#導(dǎo)軌滑塊導(dǎo)向，張緊鋸輪時(shí)滑塊隙較小，鋸輪不擺動(dòng)，鋸條穩(wěn)定性好，不易斷條。
Saw wheel tensioning guide rail：Machine usethe
Germany brａnd Rexroth35# guide rail to make sure The saw blade remove smoothly to extend the Sawwheel and the saw blade life.
4、全自動(dòng)張緊系統(tǒng)：使用全自動(dòng)張緊功能，一個(gè)人可以快速完成更換鋸條，系統(tǒng)有自動(dòng)保壓功能，在鋸條鋸切時(shí)發(fā)熱時(shí)自動(dòng)升壓保壓，鋸條穩(wěn)定，不易斷條或跑鋸。
Saw wheel tensioningsystem:Machine use the pneumatic tensioning system，more stability and easy for the saw bladetensioning.Also is easy to change the saw blade andmake sure the saw blade at the stableposition and extend the saw blade life,increase the process efficiency
5、斷鋸條監(jiān)測(cè)裝置：鋸條斷裂時(shí)氣缸上推鋸輪，電磁閥自動(dòng)檢測(cè)氣缸活塞移動(dòng)，信息傳遞到電腦系統(tǒng)控制自動(dòng)停機(jī)，防止鋸條外飛，保證生產(chǎn)安全。
Saw blade broken Detection device:when thesaw blade Broken,the air cylinder will push the saw wheel up.The solenoid valve will check the air cylinder situation andsent the information to the computer control system to stop the machineworking.prevent the saw blade out and protect the production safe.
五、優(yōu)質(zhì)電器配置：
1、國(guó)際電器：臺(tái)達(dá)PLC/西門子接觸器/熱繼電器施耐德接觸器，故障率低，機(jī)器內(nèi)部采用歐州標(biāo)準(zhǔn)安全電壓110V。
（其它品牌全是國(guó)產(chǎn)的普通品牌）
Electric device：Machine use the Delta frequency Converter/SIEMENS contactor
Thermorelay/Schneider cocontactor etc To make surethe machine more durable
2、臺(tái)達(dá)變頻器（7.5kw）：變頻調(diào)速根據(jù)木材硬度調(diào)整鋸輪線速，適合鋸切不同硬度的木材，穩(wěn)定精準(zhǔn)，鋸條更耐用。
Delat frequency changer（7.5KW):frequency Speed control
According to the wood hardness.suitable for different kind of wood cutting.stableａnd high precision.
3、注油機(jī)：整機(jī)滑塊的供油系統(tǒng)，保持導(dǎo)軌滑塊流性。
Lubricators:whole machinehave the lubricators system.Make sure the Guide railsliding block not rust.
六、主要配件品牌：
變壓器（transformer） 九川電器JIUCHUAN
按鈕開關(guān)（button switch） 西門子二工Siemens
斷路開關(guān)（shutdown switch） 施耐德Schneider
交流接觸器（AC contactor） 施耐德Schneider
鋸輪軸承（Bearing） NSK
滾珠絲桿(ball screw) TBI/ABBA
CNC系統(tǒng)(CNC system) 固高科技Googol
顯示屏(display screen) DELL
伺服系統(tǒng)(servosystem) 臺(tái)達(dá)Delta
變頻器驅(qū)動(dòng)鋸輪 frequency changer 臺(tái)達(dá)Delta
導(dǎo)軌滑塊Guide rail slidingblock 德國(guó)力士樂Rexroth
