超級(jí)板塊焊接成套智能裝備系統(tǒng)：
太陽能超級(jí)板塊焊接成套智能裝備系統(tǒng)：
太陽能超級(jí)板塊焊接成套智能裝備系統(tǒng)：
1 玻璃上料 Glass Loading
2 貼跳線 Bypass diode connection line cutter
3 EVA裁切 EVA Cutting
4 劃片機(jī) Scribing Machine
5 焊接 Soldering
6 排版 Lay&up
7 縱向EL檢測(cè) Longitudinal EL Tester
8 正面返修 Front Repairing
9 翻轉(zhuǎn) Flipping
10 匯流焊 Bussing
11 EVA2裁切 EVA2 Cutting
12 背板裁切 Back Sheet Cutting
13 玻璃上料2 Glass Loading2
14 EL EL Tester
15 返修2 Repairing 2
16 層壓 Laminating
17 削邊 Edge Trimming
18 層后檢驗(yàn) Inspection After Laminating
19 裝框 Framing
20 接線盒安裝 J-box Installation
21 固化 Curving
22 清洗 Cleaning
23 IV.安規(guī)測(cè)試 IV,Insulation Tester
24 EL、外觀檢測(cè) EL, Visual Inspection
25 功率分檔 Module Sorting
亮點(diǎn)描述：
設(shè)備具有高產(chǎn)出/高精度/高度自動(dòng)化，針對(duì)制造的組件產(chǎn)品具有高品質(zhì)/高性能/高組件轉(zhuǎn)換效率，低成本/低工作溫度/低熱斑風(fēng)險(xiǎn)/低的衰竭率/低LCOE度電成本。
1，設(shè)備采用2+1+1新模式，成套設(shè)備滿足直接組件級(jí)別的過程產(chǎn)品輸出，根本性的替代升級(jí)了當(dāng)前行業(yè)串焊機(jī)和配套裝備系統(tǒng)。
2，設(shè)備的設(shè)計(jì)速度達(dá)到9000片的制造節(jié)拍。不管是小片1/3，1/2，或者整片電池片，這是行業(yè)的跨越式升級(jí)換代。
3，設(shè)備滿足薄偏化150um，滿足大尺寸210mm，滿足異質(zhì)結(jié)電池等未來3到5年的電池工藝發(fā)展需求，基于板塊互聯(lián)的組件設(shè)計(jì)工藝平臺(tái)的成套系統(tǒng)。
4，設(shè)備具有更高的自動(dòng)化能力，也將具有更強(qiáng)的智能判斷能力，為客戶應(yīng)用提供規(guī)模化制造更好可靠的保障。
5，設(shè)備在整體制程過程，讓制程更加簡(jiǎn)單和方面，為客戶節(jié)省工序和崗位人力需求，節(jié)省人力成本開支。基于板塊互聯(lián)高效組件產(chǎn)品，我們的設(shè)備直接輸出組件級(jí)別，取消了串排版機(jī)器的需求，取消了貼膠帶固定串的動(dòng)作需求，取消了匯流條焊接獨(dú)立設(shè)備需求，讓前道的投資需求更少，制程動(dòng)作更少，人員參與減少，成本更低。
6，設(shè)備制程設(shè)計(jì)，更加方面操作，也會(huì)提升組件制造過程的良率。
7，我們的設(shè)備納入整體制程產(chǎn)線投資，實(shí)際整體還降低了投資開支，為客戶提供更快收回的選擇。
8，設(shè)備裝備基于成套系統(tǒng)解決方案設(shè)計(jì)，可以為客戶提供全新的交鑰匙工程和產(chǎn)品設(shè)計(jì)服務(wù)，也可以為老客戶提供全面的產(chǎn)線升級(jí)提供。
equipment has high output / high precision / high automation, high quality / high performance / high module conversion efficiency, low cost /l ow working temperature / low thermal spot risk / low degradation rate / low LCOE power cost.
1. equipment adopts the new mode of 2+1+1, and the complete set of equipment meets the requirements of direct PV module-level process product output, which fundamentally replaces and upgrades the current industry Cell to String soldering and supporting equipment system.
2. The design speed of equipment reaches UPH 9000. This is the first leap-forward upgrading of the industry, whether it is for a small 1/3, 1/2 or the whole cell.
3. equipment meets the requirements of thin thickness of 150um, large size of 210mm, HIT/HJT process development needs in the next 3 to 5 years, and designs a complete set of system of process platform based on the latest PV Module of plate interconnection.
4. equipment has higher automation capability, and will also have stronger intelligent judgment capability, providing better and reliable guarantee for large-scale manufacturing for customer applications.
5. equipment makes the manufacturing process simpler and more comprehensive in the whole manufacturing process, thus saving customers the labor demａnd for working procedures and posts and saving labor costs. Based on the high-efficiency Module products interconnected by plates, our equipment directly outputs the PV Module level, eliminating the independent requirement of Cell to string Soldering machine, the action requirement of fixing strings with adhesive tape, and the independent equipment requirement of bus bar welding, which makes the previous investment demａnd less, the process action less, the personnel participation less and the cost lower.
6. equipment process design and more operation will also improve the yield of PV Module manufacturing process.
7. equipment is included in the investment of the whole manufacturing process and production line, which actually reduces the investment expenditure as a whole, and provides customers with a faster choice to recover their investment return.
8. equipment is based on complete system solution design, which can provide customers with brand-new turnkey engineering and product design services, and can also provide customers with comprehensive production line upgrade and complete services.
