產(chǎn)品參數(shù)/ Product parameter
圓柱型內(nèi)孔加工,直徑可達(dá)200mm
通孔: ? 4 - 200 mm
盲孔: ? 6 - 200 mm
產(chǎn)品特性:
?加工工件公差要求IT8(加工薄壁工件時(shí)要求IT9)。
?GE型在加工直徑50 mm和更大的孔時(shí),工件公差要求IT11。
?可加工抗拉強(qiáng)度≤ 1400N/mm2,洛氏硬度HRC ≤ 45的金屬材料。
?表面質(zhì)量可達(dá)Rz < 1 μm / Ra ≤ 0.1 μm。
?可用于CNC鉆床、銑床和車床,加工中心或普通機(jī)床。
?加工時(shí)順時(shí)針旋轉(zhuǎn)。
?可選內(nèi)部冷卻潤(rùn)滑功能,配直柄、VDI、HSK、Capto或類似刀柄。
優(yōu)點(diǎn):
?功能穩(wěn)定,精度高。
?加工周期短。
?直徑調(diào)整簡(jiǎn)單,可重復(fù)。
?潤(rùn)滑需求低(油或乳化液)。
?工具在退回時(shí)自動(dòng)收縮,以防止損壞滾柱的滾光面。
?磨損件容易更換。
設(shè)計(jì):
?G型工具包含基本刀體和滾壓頭。
?刀體包含了刀柄和變徑機(jī)構(gòu)。該機(jī)構(gòu)能以1μm的增量改變
?工具的滾壓直徑。
?刀柄可選直柄或莫氏錐柄,也可根據(jù)需求定制。
?滾壓頭包括芯軸、保持架和滾柱。
?在相同刀體直徑范圍內(nèi),滾壓頭可更換。根據(jù)需求,工具
?可以配備自動(dòng)進(jìn)給功能(僅建議用于手動(dòng)進(jìn)給機(jī)床,例如箱柱式鉆床)。
TYPE G:
Machining cylindrical bores up to ? 200 mm
Through holes: ? 4 - 200 mm
Blind holes: ? 6 - 200 mm
Features:
?Can be used up to tolerance class IT8 (up to IT9 forthin-walled workpieces).
?Type GE up to tolerance class IT11 for ? of 50 mm and larger.
?Machines all metal materials up to a tensile strength of 1400 N/mm2 and a maximum hardness of HRC ≤ 45.
?Can achieve a surface quality of Rz < 1 μm / Ra ≤ 0.1 μm).
?For use on CNC-controlled drilling or milling machines and lathes, machining centers or conventional machine tools.
?Machining with clockwise rotation.
?Optional internal cooling-lubricant supply possible with straight shank, VDI shank, HSK, Capto, or similar shanks.
Advantages:
?Reliable function, high degree of accuracy.
?Short cycle time.
?Diameter adjustment is easy and reproducible.
?Requires minimal lubrication (oil or emulsion).
?Tool automatically contracts upon retraction, preventing damage to the roller burnished surface.
?Wear parts are easy to exchange.
Design
?Type G tools consist of a basic tool body and a burnishing head.
?The tool body contains the tool shank as well as the mechanism for the infi nitely variable setting of the rolling diameter in increments of 1 μm.
?Tool shanks either with Morse taper or straight shank; special designs by request.
?The burnishing head consists of the cone, cage and rollers.
?Burnishing heads are replaceable within the diameter range. By request, the tools can be equipped with selffeeding capability (recommended only for machines with manual feed (e.g. box column drilling machines)).