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AKM-CPF光纖傳輸激光焊接機(jī)工作原理
光纖傳輸激光器通過光纖輸出焊接，實(shí)現(xiàn)非接觸遠(yuǎn)距離操作，方便與自動(dòng)化生產(chǎn)線集成;光纖傳輸激光器采用激光功率實(shí)時(shí)反饋控制系統(tǒng)。此系統(tǒng)可根據(jù)預(yù)先設(shè)定的激光波形，結(jié)合激光功率檢測(cè)裝置，對(duì)激光電源實(shí)時(shí)閉環(huán)控制，調(diào)節(jié)電源的輸出電流，激光能量自動(dòng)保持穩(wěn)定。激光功率實(shí)時(shí)反饋控制系統(tǒng)排除因電網(wǎng)波動(dòng)、水溫變化、氙燈老化等問題引起的激光器能量不穩(wěn)定現(xiàn)象，提高焊接產(chǎn)品的一致性。
Fiber-optic transmission laser can realize non-contact long-distance operation through fiber output welding, which is convenient to integrate with automatic production line. Fiber-optic transmission laser adopts real-time feedback control system of laser power. According to the pre-set laser waveform, combined with the laser power detection device, the system can control the laser power supply in real-time closed-loop, adjust the output current of the power supply, and keep the laser energy stable automatically. Laser power real-time feedback control system eliminates the instability of laser energy caused by power grid fluctuation, water temperature change, xenon lamp aging, and improves the consistency of welding products.
光纖傳輸激光焊接機(jī)特點(diǎn)
? 具有高的深寬比，焊縫寬度小，熱影響區(qū)域小，變形小，焊接速度快
? 焊縫平整、美觀，焊后無(wú)需處理或只需簡(jiǎn)單處理工序
? 焊縫質(zhì)量高，無(wú)氣孔，可減少和優(yōu)化母材雜志，組織焊后可細(xì)化，焊縫強(qiáng)度、韌性至少相當(dāng)于甚至超過母材金屬
? 可控制，聚焦光點(diǎn)小，可高精度定位，易實(shí)現(xiàn)自動(dòng)化
? 可實(shí)現(xiàn)某些異種材料間的焊接
? 可實(shí)現(xiàn)點(diǎn)焊、對(duì)接焊、疊密封焊等
Characteristic
It has high aspect ratio, small weld width, small heat affected area, small deformation and fast welding speed.
The weld seam is smooth and beautiful. There is no need or simple process after welding.
With high quality and no pore, the base metal magazine can be reduced and optimized. The structure can be refined after welding. The strength and toughness of the weld are at least equal to or even more than that of the base metal.
It can be precisely controlled, the focus point is small, the position can be precisely positioned, and the automation can be easily realized.
Joints can be welded between some dissimilar materials.
It can realize spot welding, butt welding, overlapping sealing welding, etc.
光纖傳輸激光焊接機(jī)的應(yīng)用：
? 可應(yīng)用于金屬的連接、密封;適用于各種小型器件的點(diǎn)焊、對(duì)接焊、疊焊、密封焊等，例如電感、晶振、硬盤磁頭、微型馬達(dá)、光通訊接頭等元器件;現(xiàn)廣泛應(yīng)用于手機(jī)通訊、電子元件、眼鏡鐘表、首飾飾品、精密器械、科研、工藝禮品等行業(yè)
Application:
?It can be used for metal connection and sealing, spot welding, butt welding, overlapping welding and sealing welding of various small devices, such as inductance, crystal oscillator, hard disk magnetic head, micro motor, optical communication joint, etc. It is now widely used in mobile communication, electronic components, glasses and clocks, jewelry, precision instruments, medicine, etc. Medical equipment, craft gifts and other industries.
Technical parameter
光纖傳輸激光焊接機(jī)技術(shù)參數(shù)
激光波長(zhǎng) Laser Wavelength | 1064nm | 1064nm | 1064nm |
激光功率 laser power | 200W | 300W | 500W |
激光脈沖能量 Laser Pulse Energy | 60J | 80J | 100J |
光纖輸出數(shù)量 Optical Fiber Output Quantit | 4路（可選） 4 routes (optional) | 4路（可選） 4 routes (optional) | 1路 1 route |
| 反饋方式 Feedback mode | 電流能量反饋 Current Energy Feedback | 電流能量反饋 Current Energy Feedback | 電流反饋 Current Energy Feedback |
| 脈沖寬度 pulse width | 0.2-15ms | 0.2-15ms | 0.2-15ms |
脈沖頻率 Pulse frequenc | 0.4-200Hz | 0.4-200Hz | 1-200Hz |
焊點(diǎn)大小 Solder joint siz | 0.4-2mm | 0.4-2mm | 0.4-3mm |
激光能量變化率 Laser energy change rat | <±1.5％ | <±1.5％ | <±1.5％ |
主機(jī)耗電功率 Main engine power consumption | ≤6KW | ≤12KW | ≤18KW |
電力需求 Electricity deman | AC380V±10％/50Hz，30A | AC380V±10％/50Hz，40A | AC380V±10％/50Hz，50A |
冷卻方式 Cooling mode | 1.5P冷水機(jī) Cooling-water machine | 3P冷水機(jī) Cooling-water machine | 8P冷水機(jī) Cooling-water machine |
主機(jī)外形尺寸 （長(zhǎng)*寬*高）Size | 700*1100*900mm | 700*1100*900mm | 700*1100*900mm |
光纖傳輸激光焊接效果
