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雙頭雙刀塔數(shù)控機(jī)床

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公司名稱(chēng)臺(tái)州屹捷數(shù)控機(jī)床股份有限公司
品牌屹捷
型號(hào)YJ-CK280ST
所在地臺(tái)州市
廠商性質(zhì)生產(chǎn)廠家
更新時(shí)間 2024-06-26
訪問(wèn)次數(shù)9605

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雙頭車(chē)雙頭數(shù)控車(chē)床雙刀塔數(shù)控機(jī)床雙面數(shù)控車(chē)床

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公司介紹主營(yíng)產(chǎn)品

　　臺(tái)州屹捷數(shù)控機(jī)床股份有限公司坐落于浙江省玉環(huán)市，公司成立至今，一直致力于雙頭數(shù)控機(jī)床的研發(fā)與制造。“穩(wěn)定可靠，快捷高效”的產(chǎn)品質(zhì)量定位，受到更多顧客的肯定與信賴(lài)。隨著公司持續(xù)發(fā)展，現(xiàn)已形成“屹捷”牌雙頭數(shù)控機(jī)床、數(shù)控對(duì)列雙主軸數(shù)控機(jī)床等系列產(chǎn)品。為實(shí)現(xiàn)“中驅(qū)技術(shù)--為顧客增值” 這- -經(jīng)營(yíng)理念 ,公司先后與大中院校.工程院士等建立長(zhǎng)期合作關(guān)系。截止目前已成功獲得多項(xiàng)發(fā)明專(zhuān)力。特別在軸類(lèi)零件的加工中效率倍增。

　　二十年的發(fā)展，屹捷人的始終堅(jiān)持、不斷努力、不斷創(chuàng)新、不停超越的工作信念為客戶(hù)提供高品質(zhì)的產(chǎn)品和專(zhuān)業(yè)服務(wù)為宗旨;成為雙頭數(shù)控機(jī)床研發(fā)制造商。

　　熱忱歡迎新老客戶(hù)前來(lái)洽談合作、智造輝煌!

　　Taizhou Yiile CNC Machine Tool Co., Ltd. is located in Yuhuan City, Zhejiang Province. Since its establishment, the company has been committed to developmentand manufacture of double-headed CNC Lathe machine.

　　The product quality positioning of“stable, reliable, fast and eficient" has been recognized and trusted by more customers. With the continuous development of ourcompany, it has formed a series of products such as

　　double-headed/two turret CNC lathe and CNC Double- -spindle CNC lathe machine with "Yije"brand.In order to realize the business philosophy of "Mid-drive Technology- -adding value to customers", the company has estalished long-term cooperative relation-ships with universities and colleges and engineering academicians. Up to now, it has successully achieved for a number of invention patents. Especially in the pro-cessing of shaft parts,the fficiency is doubled.

　　With 20 years development, Yiile people always persistence, effort, innovation and transcendence working belief; Provide customers with high-quality products andprofessional services for the purpose, has become the domestic first - class double- head CNC machine tool R & D and manufacturing Business.

　　Warmly welcome our new and old customers come to us to negotiate cooperation and make billiant wisdom!

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數(shù)控車(chē)床，雙頭車(chē)庫(kù)，加工中心，數(shù)控車(chē)銑床，雙主軸雙刀塔自動(dòng)車(chē)床，斜軌數(shù)控車(chē)床，車(chē)銑中心，立式加工中心，數(shù)控系統(tǒng)，機(jī)床附件

產(chǎn)品簡(jiǎn)介在線詢(xún)價(jià)

布局形式	臥式,斜床身	產(chǎn)地	國(guó)產(chǎn)
控制形式	數(shù)控	自動(dòng)化程度	全自動(dòng)

YJ-CK280ST雙頭雙刀塔數(shù)控機(jī)床采用主軸箱雙卡盤(pán)中間兩端對(duì)稱(chēng)夾裝方式，改變傳統(tǒng)軸類(lèi)零件單向不對(duì)稱(chēng)夾裝在切屑過(guò)程中受迫振動(dòng)，導(dǎo)致零件表面質(zhì)量、尺寸及位置精度到不到要求問(wèn)題。同時(shí)主軸箱兩端卡盤(pán)之間設(shè)有讓位槽，能對(duì)軸類(lèi)中部具有異性結(jié)構(gòu)的零件進(jìn)行夾裝，擴(kuò)大了機(jī)床加工的通用性。

雙頭雙刀塔數(shù)控機(jī)床產(chǎn)品信息

YJ-CK280ST雙頭雙刀塔數(shù)控機(jī)床詳細(xì)介紹：

1.產(chǎn)品性能:

軸類(lèi)零件需要加工兩端的端面時(shí)，通常是先加工零件的一頭然后調(diào)頭加工另一頭,這樣做法是經(jīng)過(guò)了兩次裝夾加工,同軸度精度得不到很好的控制,同時(shí)對(duì)工人操作技術(shù)要求高。

本項(xiàng)目改變傳統(tǒng)機(jī)床加工單頭加工方式，采用一次裝夾、兩端同時(shí)加工的方式，研制一種加工精度高、效率高、廢品率低、減輕工人操作強(qiáng)度的單主軸雙面雙刀塔數(shù)控機(jī)床。

2.特點(diǎn):

（1）、雙面復(fù)合加工技術(shù)設(shè)計(jì)

利用兩組刀塔，一次性裝夾、完成零件兩端的多工位加工方法，將原先需要在若干個(gè)工步中去除的加工余量集中在一個(gè)復(fù)合的工步中，使多個(gè)工步的加工時(shí)間全部重合，且一次裝夾完成兩端的加工，避免多次裝夾而產(chǎn)生的誤差，保證加工精度，減少加工輔助時(shí)間，效率提升2-4倍。

（2）、兩端雙卡盤(pán)主軸箱設(shè)計(jì)

采用主軸箱雙卡盤(pán)中間兩端對(duì)稱(chēng)夾裝方式，改變傳統(tǒng)軸類(lèi)零件單向不對(duì)稱(chēng)夾裝在切屑過(guò)程中受迫振動(dòng)，導(dǎo)致零件表面質(zhì)量、尺寸及位置精度到不到要求問(wèn)題。同時(shí)主軸箱兩端卡盤(pán)之間設(shè)有讓位槽，能對(duì)軸類(lèi)中部具有異性結(jié)構(gòu)的零件進(jìn)行夾裝，擴(kuò)大了機(jī)床加工的通用性。

（3）可延雙向主軸設(shè)計(jì)

采用一種可延長(zhǎng)的雙向主軸，設(shè)計(jì)有殼套組件、兩個(gè)可拆卸的固定于殼套組件兩端的延長(zhǎng)套以及嵌設(shè)于延長(zhǎng)套用于夾持工件的卡套，殼套組件上設(shè)置有驅(qū)使其中一個(gè)延長(zhǎng)套沿軸向移動(dòng)的控制結(jié)構(gòu)；通過(guò)控制結(jié)構(gòu)實(shí)現(xiàn)卡套軸向延伸的目的，具有可在僅僅更換部分零件的狀況下完成雙向主軸的可夾持的規(guī)格的變化，大大減少主軸的更換成本和維修成本，并有效的提高了主軸的適用范圍的優(yōu)點(diǎn)。

（4）、智能化控制系統(tǒng)設(shè)計(jì)

本項(xiàng)目設(shè)計(jì)一套共用主軸箱傳動(dòng)控制系統(tǒng)和2套左右對(duì)稱(chēng)的結(jié)構(gòu)刀塔傳動(dòng)運(yùn)行控制系統(tǒng)，通過(guò)用PLC控制設(shè)計(jì)，取代部分繼電器，對(duì)電路進(jìn)行改造設(shè)計(jì)，實(shí)現(xiàn)對(duì)機(jī)床的智能化控制，提高接觸穩(wěn)定性，同時(shí)減少布線，提高生產(chǎn)效率。

1. product performance:

When the shaft parts need to be machined at both ends, it is usually first to process one part of the part and then to process the other head. This way is two times of clamping, and the precision of the coaxiality is not well controlled. At the same time, the technical requirements of the workers are high.

This project changes the traditional machine tool processing single head processing mode, using the one clamping and both ends processing at the same time, to develop a single spindle double-sided double knife tower CNC machine tool with high processing precision, high efficiency, low scrap rate and reduce the operation strength of the workers.

2. characteristics:

(1) and double side compound machining technology design

Using two sets of knife towers, the processing method of multi position machining at both ends of the parts is installed at one time. The processing allowance which is originally needed to be removed in several steps is concentrated in a compound work step, so that the processing time of the multiple steps is all recombined, and the addition of the two ends is completed at one time to avoid the error caused by multiple clamping. It can ensure machining accuracy, reduce processing auxiliary time and increase efficiency by 2-4 times.

(2) design of special spindle box for two ends double card disk

The symmetrical clamping method of the two ends of the spindle box is used to change the forced vibration of the unsymmetric clamping of the traditional axis parts in the chip process, which leads to the problem of the surface quality, size and position accuracy. At the same time, the chuck between the two ends of the spindle box is equipped with a slot to clamp the parts with different structures in the middle part of the shaft, thus enlarging the versatility of the machine tool processing.

(3) design of deferred bi-directional spindle

An extended bi-directional spindle is used to design a shell sleeve component, two detachable extended sleeves fixed at both ends of the shell assembly and a clamping sleeve embedded in the lengthening sleeve for holding the workpiece. A control structure is arranged on the sleeve component to drive one of the extended sleeves along the axis, and the axial extension of the sleeve is realized through the control structure. The purpose of extension is that the change of the clamped specification of the bi-directional spindle can be completed in the condition of only replacing part of the parts, which greatly reduces the replacement cost and maintenance cost of the spindle, and effectively improves the advantages of the application range of the spindle.

(4) design of intelligent control system

This project is designed to share the main shaft box transmission control system and 2 sets of symmetrical structure tool tower transmission control system. By using PLC control design to replace partial relay and redesign the circuit, realize the intelligent control of the machine tool, improve the contact stability, reduce the wiring and improve the production efficiency.

YJ-CK280ST雙頭雙刀塔數(shù)控機(jī)床技術(shù)參數(shù)：

機(jī)床型號(hào)	YJ-CK280ST
大工件長(zhǎng)度mm	3000
主軸通孔直徑mm	φ120-280
主軸轉(zhuǎn)速范圍rpm	100-800
主軸轉(zhuǎn)速級(jí)數(shù)	無(wú)級(jí)變速
X軸大行程mm	400
Z軸大行程mm	3000
X軸大移動(dòng)速度mm	20000
Z軸大移動(dòng)速度mm	24000
X軸小設(shè)定單位mm	0.001
Z軸小設(shè)定單位mm	0.001
主電機(jī)功率KW	13KW/15KW
主軸夾緊方式	液壓
刀架形式	刀塔
刀方尺寸mm*mm	25*25
導(dǎo)軌形式	滾柱線軌
床身形式	30°
機(jī)床外形尺寸mm	580023002000
機(jī)床凈重kg	12000