1.基材(本體):工具鋼(SK)
2.齒部材料:陶瓷合金、超硬質(zhì)合金
二.齒部焊接方式:
自動焊接;使用銀銅焊接材料
三.生產(chǎn)工藝流程:
板材(工具鋼)準(zhǔn)備---激光切割(成圓型)--- 熱處理(本體基材)一矯正--焊接(齒焊接)---激光刻字 (規(guī)格、商標(biāo)等)---齒研磨(多角度研磨)—鍍鈦(需要的話)---產(chǎn)品檢査一包裝。
四.切削速度和進(jìn)刀量(一個齒的進(jìn)刀量)
如:被切削材料為實心材、抗張力 500N/mm2 切削速度:30-50m/ min 一個齒進(jìn)刀量:0.03-0.06mm 如:被切削材料為不銹鋼(實心材) 切削速度:10-30m/min —個齒的進(jìn)刀量:0.04-0.05mm
五.如何根據(jù)鋸切材料選擇圓鋸片:
1.鋸切銅、鋁及其制品應(yīng)選擇超硬質(zhì)合金圓鋸片;
2.鋸切金屬材料應(yīng)選擇陶瓷合金圓鋸片;
3.鋸切不銹鋼及鎳基合金鋼等材料應(yīng)選擇鍍鈦陶瓷合金圓鋸片;
外徑 | 齒厚 | 鋸片厚 | 內(nèi)徑直徑 | 齒數(shù) | 鋸片上小孔尺寸 |
250mm | 2.0mm | 1.70(1.75mm) | 32.mm | 54 | 4/11/63 |
250mm | 2.0mm | 1.70(1.75mm) | 32.mm | 60 | 4/11/63 |
250mm | 2.0mm | 1.70(1.75mm) | 32.mm | 72 | 4/11/63 |
250mm | 2.0mm | 1.70(1.75mm) | 32.mm | 80 | 4/11/63 |
250mm | 2.0mm | 1.70(1.75mm) | 32.mm | 100 | 4/11/63 |
280/285mm | 2.0mm | 1.70(1.75mm) | 32/40mm | 54 | 4/11/63;4/11/80 |
280/285mm | 2.0mm | 1.70(1.75mm) | 32/40mm | 60 | 4/11/63;4/11/80 |
280/285mm | 2.0mm | 1.70(1.75mm) | 32/40mm | 72 | 4/11/63;4/11/80 |
280/285mm | 2.0mm | 1.70(1.75mm) | 32/40mm | 80 | 4/11/63;4/11/80 |
280/285mm | 2.0mm | 1.70(1.75mm) | 32/40mm | 100 | 4/11/63;4/11/80 |
280/285mm | 2.0mm | 1.70(1.75mm) | 32/40mm | 120 | 4/11/63;4/11/80 |
315mm | 2.25mm | 2.0mm | 32mm | 54 | 4/11/63 |
315mm | 2.25mm | 2.0mm | 32mm | 60 | 4/11/63 |
315mm | 2.25mm | 2.0mm | 32mm | 72 | 4/11/63 |
315mm | 2.25mm | 2.0mm | 32mm | 80 | 4/11/63 |
315mm | 2.25mm | 2.0mm | 32mm | 100 | 4/11/63 |
360mm | 2.6mm | 2.25mm/2.30mm | 40mm/50mm | 60 | 4/15/80;4/11/90 |
360mm | 2.6mm | 2.25mm/2.30mm | 40mm/50mm | 72 | 4/15/80;4/11/90 |
360mm | 2.6mm | 2.25mm/2.30mm | 40mm/50mm | 80 | 4/15/80;4/11/90 |
360mm | 2.6mm | 2.25mm/2.30mm | 40mm/50mm | 100 | 4/15/80;4/11/90 |
360mm | 2.6mm | 2.25mm/2.30mm | 40mm/50mm | 120 | 4/15/80;4/11/90 |
420/425mm | 2.70mm | 2.25mm/2.30mm | 40mm/50mm | 60 | 4/15/80 |
420/425mm | 2.70mm | 2.25mm/2.30mm | 40mm/50mm | 72 | 4/15/80 |
420/425mm | 2.70mm | 2.25mm/2.30mm | 40mm/50mm | 80 | 4/15/80 |
420/425mm | 2.70mm | 2.25mm/2.30mm | 40mm/50mm | 100 | 4/15/80 |
420/425mm | 2.70mm | 2.25mm/2.30mm | 40mm/50mm | 120 | 4/15/80 |
460mm | 2.70mm | 2.25mm/2.30mm | 40mm/50mm | 40 | 4/15/80;4/11/90 |
460mm | 2.70mm | 2.25mm/2.30mm | 40mm/50mm | 50 | 4/15/80;4/11/90 |
460mm | 2.70mm | 2.25mm/2.30mm | 40mm/50mm | 60 | 4/15/80;4/11/90 |
460mm | 2.70mm | 2.25mm/2.30mm | 40mm/50mm | 72 | 4/15/80;4/11/90 |
460mm | 2.70mm | 2.25mm/2.30mm | 40mm/50mm | 80 | 4/15/80;4/11/90 |
460mm | 2.70mm | 2.25mm/2.30mm | 40mm/50mm | 100 | 4/15/80;4/11/90 |
460mm | 2.70mm | 2.25mm/2.30mm | 40mm/50mm | 120 | 4/15/80;4/11/90 |